WIKA RLS-2000 Bedienungsanleitung

Typ
Bedienungsanleitung
DE
EN
ES
FR
Model RLS-1000
mounting thread, angular connector
Model RLS-2000
cable outlet
Model RLS-5000
Bilge oat switch
Operating instructions
Betriebsanleitung
Mode d‘emploi
Manual de instrucciones
Float switch, models RLS-1000, RLS-2000, RLS-3000,
RLS-5000, RLS-6000
Schwimmerschalter, Typen RLS-1000, RLS-2000,
RLS-3000, RLS-5000, RLS-6000
Détecteur de niveau à otteur, types RLS-1000, RLS-2000,
RLS-3000, RLS-5000, RLS-6000
Interruptor de otador, modelos RLS-1000, RLS-2000,
RLS-3000, RLS-5000, RLS-6000
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WIKA operating instructions models RLS
DE
EN
ES
FR
Operating instructions models RLS-1000,
RLS-2000, RLS-3000, RLS-5000, RLS-6000 Page 3 - 24
Betriebsanleitung Typen RLS-1000,
RLS-2000, RLS-3000, RLS-5000, RLS-6000 Seite 25 - 46
Mode d‘emploi types RLS-1000, RLS-2000,
RLS-3000, RLS-5000, RLS-6000 Page 47 - 68
Manual de instrucciones modelos RLS-1000,
RLS-2000, RLS-3000, RLS-5000, RLS-6000 Página 69 - 89
© 01/2018 WIKA Alexander Wiegand SE & Co. KG
All rights reserved. / Alle Rechte vorbehalten.
WIKA
®
is a registered trademark in various countries.
WIKA
®
ist eine geschützte Marke in verschiedenen Ländern.
Prior to starting any work, read the operating instructions!
Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen!
Zum späteren Gebrauch aufbewahren!
Lire le mode d‘emploi avant de commencer toute opération !
A conserver pour une utilisation ultérieure !
¡Leer el manual de instrucciones antes de comenzar cualquier trabajo!
¡Guardar el manual para una eventual consulta!
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Declarations of conformity can be found online at www.wika.com.
Contents
Contents
1. General information 4
2. Design and function 5
3. Safety 6
4. Transport, packaging and storage 11
5. Commissioning, operation 11
6. Faults 17
7. Maintenance and cleaning 18
8. Dismounting, return and disposal 19
9. Specications 20
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1. General information
The oat switches described in the operating instructions have
been designed and manufactured using state-of-the-art technology.
All components are subject to stringent quality and environmental
criteria during production. Our management systems are certied to
ISO 9001 and ISO 14001.
These operating instructions contain important information on
handling the instrument. Working safely requires that all safety
instructions and work instructions are observed.
Observe the relevant local accident prevention regulations and
general safety regulations for the instrument’s range of use.
The operating instructions are part of the product and must be kept
in the immediate vicinity of the instrument and readily accessible to
skilled personnel at any time. Pass the operating instructions on to
the next operator or owner of the instrument.
Skilled personnel must have carefully read and understood the
operating instructions prior to beginning any work.
The general terms and conditions contained in the sales
documentation shall apply.
Subject to technical modications.
Further information:
- Internet address: www.wika.de / www.wika.com
- Relevant data sheet: LM 50.03 (model RLS-1000)
LM 50.04 (model RLS-2000)
LM 50.06 (model RLS-3000)
LM 50.08 (model RLS-5000)
LM 50.09 (model RLS-6000)
- Application consultant: Tel.: +49 9372 132-0
Fax: +49 9372 132-406
1. General information
EN
≤ 30°
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2. Design and function
2.1 Functional description
Float switches work on the oat principle with magnetic transmission.
A reed contact integrated in the guide tube is actuated through the
magnetic eld of a permanent magnet, when a preset switch point
is reached. The permanent magnet is located within a oat , which
changes its height with the level of the medium it is monitoring. The
switching status of the reed contact can be evaluated and processed by
a connected control device.
The number and arrangement of oats is dependent on the number of
the dened switch points, their contact function and also the distance
between the switch points.
Connection housing
Cable bushing
Mounting thread
Guide tube
Float stop
Float
2.2 Scope of delivery
Float switch
Operating instructions
Cross-check scope of delivery with delivery note.
2. Design and function
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3. Safety
3.1 Explanation of symbols
DANGER!
... indicates a directly dangerous situation resulting in serious
injury or death, if not avoided.
WARNING!
... indicates a potentially dangerous situation that can result
in serious injury or death, if not avoided.
CAUTION!
... indicates a potentially dangerous situation that can result
in light injuries or damage to property or the environment, if
not avoided.
Information
... points out useful tips, recommendations and information
for ecient and trouble-free operation.
3.2 Intended use
Float switches are used exclusively for monitoring the levels of liquid
media. The scope of application is dened by the technical performance
limits and materials.
The liquids must not have any large contamination or coarse particles
and must not have a tendency to crystallise. Ensure that the wetted
materials of the oat switch are suciently resistant to the medium
being monitored. Not suitable for dispersions, abrasive liquids, highly
viscous media and colours.
3. Safety
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This instrument is not permitted to be used in hazardous areas!
In hazardous areas, check the usability of the model RLS-4000
intrinsically safe oat switch.
The operating conditions specied in the operating instructions must
be observed.
Do not operate the instrument in the direct vicinity of ferromagnetic
environments (min. distance 100 mm).
Do not operate the instrument in the immediate vicinity of strong
electromagnetic elds or in the immediate vicinity of equipment that
can be aected by magnetic elds (min. clearance 1 m).
The oat switches must not be exposed to heavy mechanical strain
(impact, bending, vibration).
The technical specications contained in these operating instructions
must be observed. Improper handling or operation of the instrument
outside of its technical specications requires the instrument to be
taken out of service immediately and inspected by an authorised
WIKA service engineer.
The instrument has been designed and built solely for the intended use
described here, and may only be used accordingly.
The manufacturer shall not be liable for claims of any type based on
operation contrary to the intended use.
DANGER!
Work on containers involves the danger of intoxication and
suocation. No work is allowed to be carried out unless by
taking suitable personal protective measures (e.g. respiratory
protection apparatus, protective outt etc.).
3. Safety
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3.3 Improper use
Improper use is dened as any application that exceeds the technical
performance limits or is not compatible with the materials.
WARNING!
Injuries through improper use
Improper use of the instrument can lead to hazardous
situations and injuries.
Refrain from unauthorised modifications to the instrument.
Do not use the instrument within hazardous areas.
Any use beyond or dierent to the intended use is considered as
improper use.
Do not use this instrument in safety or emergency stop devices.
3.4 Responsibility of the operator
The instrument is used in the industrial sector. The operator is therefore
responsible for legal obligations regarding safety at work.
The safety instructions within these operating instructions, as well as the
safety, accident prevention and environmental protection regulations for
the application area must be maintained.
To ensure safe working on the instrument, the operating company must
ensure
that suitable rst-aid equipment is available and aid is provided
whenever required.
that the operating personnel are regularly instructed in all topics
regarding work safety, rst aid and environmental protection
and know the operating instructions and in particular, the safety
instructions contained therein.
that the instrument is suitable for the particular application in
accordance with its intended use.
that following testing, improper use of the instrument is excluded.
3. Safety
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3.5 Personnel qualication
WARNING!
Risk of injury should qualication be insucient
Improper handling can result in considerable injury and
damage to equipment.
The activities described in these operating instructions
may only be carried out by skilled personnel who have the
qualifications described below.
Skilled personnel
Skilled personnel, authorised by the operator, are understood to
be personnel who, based on their technical training, knowledge
of measurement and control technology and on their experience
and knowledge of country-specic regulations, current standards
and directives, are capable of carrying out the work described and
independently recognising potential hazards.
3.6 Personal protective equipment
The personal protective equipment is designed to protect the skilled
personnel from hazards that could impair their safety or health during
work. When carrying out the various tasks on and with the instrument,
the skilled personnel must wear personal protective equipment.
Follow the instructions displayed in the work area regarding
personal protective equipment!
The requisite personal protective equipment must be provided by the
operating company.
3. Safety
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3.7 Labelling, safety marks
Product label (example)
3. Safety
Model
P# product number
S# serial number
Electrical connection
Before mounting and commissioning the instrument, ensure
you read the operating instructions!
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4. Transport, packaging and storage
4.1 Transport
Check the oat switch for any damage that may have been caused by
transport. Obvious damage must be reported immediately.
CAUTION!
With improper transport, a high level of damage to property
can occur.
Observe the symbols on the packaging.
Handle packed goods with care.
4.2 Packaging and storage
Do not remove packaging until just before commissioning.
Permissible conditions at the place of storage:
Storage temperature: -30 … +80 °C (-22 … +176 °F)
5. Commissioning, operation
Observe all instructions given on the shipment packaging for
removing the transportation safety devices.
Remove the oat switch carefully from the packaging!
When unpacking, check all components for any external damage.
5.1 Mounting preparation
Functional check
Before mounting, the oat switch can be connected as
described in chapter 5.3 and the switch points can be
operated manually.
WARNING!
Ensure that the functional check does not start any
unintended processes.
4. Transport ... / 5. Commissioning, operation
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Ensure that the sealing faces of the vessel or oat switch are clean and
do not show any mechanical damage.
5.2 Mounting
Observe the torque values of screws specied in pipetting work.
In the selection of the mounting material (sealings, screws, washers
and nuts), take the process conditions into account. The suitability
of the sealing must be specied with regard to the medium and
its vapours. In addition, ensure it has corresponding corrosion
resistance.
Mount the oat switch either via mounting thread or mounting
ange (not illustrated).
The guide tube should not be inclined more than a maximum of
30° to the vertical.
If the geometry of the oat does not t through the process
connection, the oat must be removed before mounting.
- For this, before removal, mark
the position of the oat stops
with a waterproof pen
- Mark the mounting position of
the oats (e.g. “Up”)
- After the oat switch has been
mounted, the oat should be
re-attached within the inside of
the tank (pay attention to the
mounting position!).
- Float stops must then be
re-attached at the marked
points.
The number of oats and also
the position of the oat stops are
dependent upon the dimension
and the number of switch points.
≤ 30°
5. Commissioning, operation
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5.3 Electrical connection
The electrical connection must only be made by qualied skilled
personnel.
Connection details and switching functions are given on the
connection diagram. Connection terminals are appropriately marked.
Seal the cable bushing at the connection housing (see
illustration in chapter 5.2 “Mounting”).
The mains connection lines to be provided must be dimensioned
for maximum instrument current supply and comply with IEC 227 or
IEC 245.
WARNING!
Electrical connection errors of the oat switches can destroy
the reed contacts. This can lead to a malfunction in the plant
and thus lead to injury to personnel or damage to equipment.
No direct operation in circuits with inductive loads.
No direct operation in circuits with capacitive loads, e.g.
PLC, PCS or cable lengths > 50 m.
Do not exceed the permissible switching power.
DANGER!
Physical injuries
With oat switches with connection cable without protective
conductor connection, it is possible for the switch to become
live in the event of a malfunction. Any contact can result in
physical or even fatal injury.
Only operate these switches at safety extra-low voltage
in accordance with VDE0100 or fit them so that the float
switch is electrically connected to the equipotential
bonding.
5. Commissioning, operation
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5. Commissioning, operation
Electrical protection class
Depending on the electrical connection, the instruments are designed in
protection class I or II. The appropriate protection class of the electrical
connection is given in the respective data sheet.
Protection class I
Include the instrument into the grounding concept of the installation.
Ensure that the electrical connection is made via a protective
conductor connection.
Depending on the instrument variant:
- Directly via the PE stranded wire for instruments with cable outlet
- Via the grounding pin (pin 4) for instruments with electrical
connection per DIN 175301-803-A
- Via screw (6-32 UNC x 1/4") near the connection terminals
Note: Use a conductor with a sucient cross-section and a ring
lug matching the cross-section. The connection shall be corrosion-
resistant and locked against rotation.
Protection class II
Protective insulation, no protective conductor connection
Specications of connection terminals:
Connection capacity (single-wire): 0.34 ... 2.5 mm² (28 ...12 AWG)
Connection capacity (multi-wire): 0.34 ... 2.5 mm² (28 ...12 AWG)
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Connection with inductive load
With inductive loads, the oat switches should be protected by
connection to an RC element or a free-wheeling diode.
Protective RC elements
Depending on the operating voltage, use RC elements exclusively in
accordance with the table below. RC elements other than those specied
here will lead to the destruction of the reed switch.
RC elements for reed contacts 10 ... 40 VA
Voltage Resistance Capacitance Type of RC element
AC 24 V 100 Ω 0.33 μF A 3/24
AC 48 V 220 Ω 0.33 μF A 3/48
AC 115 V 470 Ω 0.33 μF A 3/115
AC 230 V 1,500 Ω 0.33 μF A 3/230
RC elements for reed contacts 40 ... 100 VA
Voltage Resistance Capacitance Type of RC element
AC 24 V 47 Ω 0.33 μF B 3/24
AC 48 V 100 Ω 0.33 μF B 3/48
AC 115 V 470 Ω 0.33 μF B 3/115
AC 230 V 1,000 Ω 0.33 μF B 3/230
RC element,
see table
S1
AC 24 ... 230 V
R
C
S1
DC 24 ... 230 V
+
AC voltage DC voltage
Free-
wheeling
diode, e.g.
1N4007
5. Commissioning, operation
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Connection with capacitive load
To increase the service life of the contacts, we recommend
operation with a contact protection relay.
Connection diagrams, see product label
5.4 Commissioning
Switch on the voltage supply of the connected control device. Fill the
vessel and the check the switch points of the oat switch for function.
WARNING!
Ensure that the functional check does not start any
unintended processes.
Always observe the mounting and operating instructions of accessories
when commissioning them.
R
S
= 220 Ω (for AC 230 V)
C₁ = internal capacitance
S1 R
S
+
C
1
AC 230 V
AC voltage current limitation
e.g. for electronic time relay
Relay
R
S
= 22 Ω (47 Ω for contacts ≤ 10 VA)
C₁ = internal capacitance
S1 R
S
+
C
1
DC 24 V
Current limitation, DC voltage
e.g. for PLC, PCS and cables > 50 m
PLC
5. Commissioning, operation
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6. Faults
The following table contains the most frequent causes of
faults and the necessary countermeasures.
Faults Causes Measures
Float switch
cannot be
mounted at the
planned place on
the vessel
Process connection of the
oat switch does not match
the process connection of the
vessel.
Modication of the vessel
Return to the factory
Process connection at the
vessel defective
Rework the thread or
replace the screwed
coupling
No or undened
switching function
Electrical connection incorrect See chapter 5.3 “Electrical
connection”. Check
assignment with the aid of
the connection diagram.
Temperature contact defective Functional check of the
oat switch, return to the
manufacturer
Reed contact defective
CAUTION!
Physical injuries and damage to property and the
environment
If faults cannot be eliminated by means of the listed
measures, the instrument must be taken out of operation
immediately.
Ensure that there is no longer any pressure present and
protect against being put into operation accidentally.
Contact the manufacturer.
If a return is needed, please follow the instructions given
in chapter 8.2 “Return”.
6. Faults
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7. Maintenance and cleaning
7.1 Maintenance
When used properly, the oat switches work maintenance-free. They
must be subjected to visual inspection within the context of regular
maintenance, however, and included in the vessel pressure test.
DANGER!
Work on containers involves the danger of intoxication and
suocation. No work is allowed to be carried out unless by
taking suitable personal protective measures (e.g. respiratory
protection apparatus, protective outt etc.).
Repairs must only be carried out by the manufacturer.
Perfect functioning of the oat switches can only be
guaranteed when original accessories and spare parts are
used.
7.2 Cleaning
CAUTION!
Physical injuries and damage to property and the
environment
Improper cleaning may lead to physical injuries, damage
to property and the environment and to damage to the
instrument. Residual media in the dismounted instrument can
result in a risk to persons, the environment and equipment.
Rinse or clean the removed instrument.
Sufficient precautionary measures must be taken.
Do not use any aggressive cleaning agents.
Do not use any pointed and hard objects for cleaning.
1. Prior to cleaning, properly disconnect the instrument from the process
and the power supply.
2. Clean the instrument carefully with a moist cloth.
3. Electrical connections must not come into contact with moisture!
7. Maintenance and cleaning
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8. Dismounting, return and disposal
WARNING!
Physical injuries and damage to property and the
environment through residual media
Residual media in the dismounted instrument can result in a
risk to persons, the environment and equipment.
Wash or clean the dismounted instrument, in order to
protect persons and the environment from exposure to
residual media.
8.1 Dismounting
Only disconnect the measuring instrument once the system has been
depressurised and the power disconnected!
8.2 Return
Wash or clean the dismounted oat switch before returning it, in order to
protect personnel and the environment from exposure to residual media.
Information on returns can be found under the heading
“Service” on our local website.
8.3 Disposal
Incorrect disposal can put the environment at risk.
Dispose of instrument components and packaging materials in an
environmentally compatible way and in accordance with the country-
specic waste disposal regulations.
8. Dismounting, return and disposal
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9. Specications
Model RLS-1000
Specications
Switching power Floats with outer ∅ D = 44 mm, 52 mm
Normally open,
normally closed:
AC 230 V; 100 VA; 1 A
DC 230 V; 50 W; 0.5 A
Change-over contact: AC 230 V; 40 VA; 1 A
DC 230 V; 20 W; 0.5 A
Floats with outer ∅ D = 25 mm, 30 mm
Normally open,
normally closed:
AC 100 V; 10 VA; 0.5 A
DC 100 V; 10 W; 0.5 A
Change-over contact: AC 100 V; 5 VA; 0.25 A
DC 100 V; 5 W; 0.25 A
Permissible temperatures
Medium
Ambient, storage
-30 … +80 °C (-22 … +176 °F)
-30 … +120 °C (-22 … +248 °F)
1)
-30 … +150 °C (-22 … +302 °F)
2)
-30 … +80 °C (-22 … +176 °F)
1) Not with cable material: PVC, PUR; not with connection housing: 58 x 64 x 36 mm
2) Only with cable material: Silicone or connection housing 75 x 80 x 57 mm
Model RLS-2000
Specications
Switching power Normally open,
normally closed:
AC 230 V; 100 VA; 1 A
DC 230 V; 50 W; 0.5 A
Change-over contact: AC 230 V; 40 VA; 1 A
DC 230 V; 20 W; 0.5 A
Permissible temperatures
Medium
Ambient, storage
PP: -10 … +80 °C (14 … 176 °F)
PVDF (option): -10 … +80 °C (14 … 176 °F)
Option: -30 … +120 °C (-22 … +248 °F)
PP: -10 … +80 °C (14 … 176 °F)
PVDF (option): -30 … +80 °C (-22 … +176 °F)
9. Specications
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WIKA RLS-2000 Bedienungsanleitung

Typ
Bedienungsanleitung