DE
EN
Operating instructions
Betriebsanleitung
Float switch with external chamber
Model ELS
Schwimmerschalter mit Bezugsgefäß
Typ ELS
Float switch with external chamber (aluminium), model ELS-A
2
001792.04 11/2018 EN/DE
Operating instructions oat switch, model ELS
DE
EN
Operating instructions model ELS Page 3 - 18
Betriebsanleitung Typ ELS Seite 19 - 34
© 12/2016 WIKA Alexander Wiegand SE & Co. KG
All rights reserved. / Alle Rechte vorbehalten.
WIKA
®
and KSR
®
are registered trademarks in various countries.
WIKA
®
und KSR
®
sind geschützte Marken in verschiedenen Ländern.
Prior to starting any work, read the operating instructions!
Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen!
Zum späteren Gebrauch aufbewahren!
EN
Operating instructions oat switch, model ELS
001792.04 11/2018 EN/DE
3
Contents
Contents
Declarations of conformity can be found online at www.wika.com.
1. General information 4
2. Design and function 5
3. Safety 6
4. Transport, packaging and storage 11
5. Commissioning, operation 11
6. Faults 15
7. Maintenance and cleaning 16
8. Dismounting, return and disposal 17
9. Specications 18
EN
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4 Operating instructions oat switch, model ELS
1. General information
■
The oat switch with external chamber described in the operating
instructions have been designed and manufactured using state-of-
the-art technology. All components are subject to stringent quality and
environmental criteria during production. Our management systems
are certied to ISO 9001.
■
These operating instructions contain important information on
handling the instrument. Working safely requires that all safety
instructions and work instructions are observed.
■
Observe the relevant local accident prevention regulations and
general safety regulations for the instrument’s range of use.
■
The operating instructions are part of the product and must be kept
in the immediate vicinity of the instrument and readily accessible to
skilled personnel at any time. Pass the operating instructions on to the
next operator or owner of the instrument.
■
Skilled personnel must have carefully read and understood the
operating instructions prior to beginning any work.
■
The general terms and conditions contained in the sales
documentation shall apply.
■
Subject to technical modications.
■
Further information:
- Internet address: www.wika.de / www.wika.com
- Relevant data sheet: LM 30.03
1. General information
EN
Operating instructions oat switch, model ELS
001792.04 11/2018 EN/DE
5
2. Design and function
2.1 Functional description
Float switches with external chamber work on the oat principle with
magnetic transmission. A reed contact integrated in the guide tube
is actuated through the magnetic eld of a permanent magnet, when a
preset switch point is reached. The permanent magnet is located within
a oat , which changes its height with the level of the medium it is
monitoring. The switching status of the reed contact can be evaluated
and processed by a connected control device.
2.2 Scope of delivery
Cross-check scope of delivery with delivery note.
Connection housing
Cable gland
External chamber
Process connections
Guide tube
Float
Float limit
Drain plug
2. Design and function
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6 Operating instructions oat switch, model ELS
3. Safety
3.1 Explanation of symbols
DANGER!
... indicates a directly dangerous situation resulting in serious
injury or death, if not avoided.
WARNING!
... indicates a potentially dangerous situation that can result
in serious injury or death, if not avoided.
CAUTION!
... indicates a potentially dangerous situation that can result
in light injuries or damage to property or the environment, if
not avoided.
Information
... points out useful tips, recommendations and information
for ecient and trouble-free operation.
3.2 Intended use
Float switches with external chamber are used exclusively for
monitoring the levels of liquid media. The scope of application is
defined by the technical performance limits and materials.
■
The liquids must not have any large contamination or coarse
particulates and must not have a tendency to crystallise. Ensure that
the wetted materials of the oat switch are suciently resistant to
the medium being monitored. Not suitable for dispersions, abrasive
liquids, highly viscous media and colours.
■
This instrument is not permitted to be used in hazardous areas! For
these areas, oat switches with approval (e.g. in accordance with
ATEX) are required.
3. Safety
EN
Operating instructions oat switch, model ELS
001792.04 11/2018 EN/DE
7
■
The operating conditions specied in the operating instructions must
be observed.
■
Do not operate the instrument in the direct vicinity of ferromagnetic
environments (min. distance 50 mm).
■
Do not operate the instrument in the immediate vicinity of strong
electromagnetic elds or in the immediate vicinity of equipment that
can be aected by magnetic elds (min. clearance 1 m).
■
The oat switches must not be exposed to heavy mechanical strain
(impact, bending, vibration).
■
The technical specications contained in these operating instructions
must be observed. Improper handling or operation of the instrument
outside of its technical specications requires the instrument to be
taken out of service immediately and inspected by an authorised
WIKA service engineer.
The instrument has been designed and built solely for the intended
use described here, and may only be used accordingly.
The manufacturer shall not be liable for claims of any type based on
operation contrary to the intended use.
DANGER!
Work on vessels involves the danger of intoxication and
suocation. No work is allowed to be carried out unless by
taking suitable personal protective measures (e.g. respiratory
protection apparatus, protective outt etc.).
3. Safety
EN
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8 Operating instructions oat switch, model ELS
3.3 Improper use
Improper use is defined as any application that exceeds the technical
performance limits or is not compatible with the materials.
WARNING!
Injuries through improper use
Improper use of the instrument can lead to hazardous
situations and injuries.
▶
Refrain from unauthorised modifications to the instrument.
▶
Do not use the instrument within hazardous areas.
Any use beyond or different to the intended use is considered as
improper use.
Do not use this instrument in safety or emergency stop devices.
3.4 Responsibility of the operator
The instrument is used in the industrial sector. The operator is
therefore responsible for legal obligations regarding safety at work.
The safety instructions within these operating instructions, as well
as the safety, accident prevention and environmental protection
regulations for the application area must be maintained.
To ensure safe working on the instrument, the operating company must
ensure
■
that suitable first-aid equipment is available and aid is provided
whenever required.
■
that the operating personnel are regularly instructed in all topics
regarding work safety, first aid and environmental protection
and know the operating instructions and in particular, the safety
instructions contained therein.
■
that the instrument is suitable for the particular application in
accordance with its intended use.
■
that personal protective equipment is available.
3. Safety
EN
Operating instructions oat switch, model ELS
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9
3.5 Personnelqualication
WARNING!
Riskofinjuryshouldqualicationbeinsucient
Improper handling can result in considerable injury and
damage to equipment.
▶
The activities described in these operating instructions
may only be carried out by skilled personnel who have the
qualifications described below.
Skilled personnel
Skilled personnel, authorised by the operator, are understood to
be personnel who, based on their technical training, knowledge
of measurement and control technology and on their experience
and knowledge of country-specific regulations, current standards
and directives, are capable of carrying out the work described and
independently recognising potential hazards.
3.6 Personal protective equipment
The personal protective equipment is designed to protect the skilled
personnel from hazards that could impair their safety or health during
work. When carrying out the various tasks on and with the instrument,
the skilled personnel must wear personal protective equipment.
Follow the instructions displayed in the work area regarding
personal protective equipment!
The requisite personal protective equipment must be provided by the
operating company.
3. Safety
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10 Operating instructions oat switch, model ELS
3.7 Labelling, safety marks
Product label
Magnetic float switch with
external chamber
Model ELS
Niveau-Messtechnik AG
Heinrich-Kuebler-Platz 1
69439 Zwingenberg
11
Model, designation
Instrument code
Article number
Measuring point number
Material of external chamber
PT: Test pressure
Ingress protection per IEC/EN 60529
Voltage supply
Permissible medium temperature range
PS: Design pressure
Serial number
Before mounting and commissioning the instrument,
ensure you read the operating instructions!
11
3. Safety
EN
Operating instructions oat switch, model ELS
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11
4. Transport, packaging and storage
4.1 Transport
Check the float switch with external chamber for any damage that may
have been caused by transport. Obvious damage must be reported
immediately.
CAUTION!
With improper transport, a high level of damage to property
can occur.
▶
Observe the symbols on the packaging.
▶
Handle packed goods with care.
4.2 Packaging and storage
Do not remove packaging until just before commissioning.
Keep the packaging as it will provide optimum protection during
transport (e.g. change in installation site, sending for repair).
5. Commissioning, operation
■
Observe all instructions given on the shipment packaging for
removing the transportation safety devices.
■
Remove the oat switch carefully from the packaging!
■
When unpacking, check all components for any external damage.
5.1 Mounting preparation
Functional check
Before mounting, the oat switch with external chamber can
be connected as described in chapter 5.3 and the switch
points can be operated manually. For manual operation of
the switch points, the external chamber must be carefully
removed. After the functional check, remount the external
chamber and return it to its 'as delivered' condition.
4. Transport ... / 5. Commissioning, operation
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12 Operating instructions oat switch, model ELS
WARNING!
Ensure that the functional check does not start any
unintended processes.
Ensure that the sealing faces of the vessel or oat switch are clean and
do not show any mechanical damage.
5.2 Mounting
■
Observe the torque values of screws specied in pipetting work.
■
In the selection of the mounting material (sealings, screws, washers
and nuts), take the process conditions into account. The suitability
of the sealing must be specied with regard to the medium and
its vapours. In addition, ensure it has corresponding corrosion
resistance.
■
The oat switch is mounted to the vessel from the outside
■
Mount the oat switch correctly for the design of the process
connection.
5.3 Electrical connection
■
The electrical connection must only be
made by qualied skilled personnel.
■
Connection details and switching
functions are given on the connection
diagram on the instrument and the
connection terminals are appropriately
marked (exception: Versions with only
one normally closed or normally open
contact).
■
Seal the cable bushing at the
connection housing .
■
The mains connection lines to be
provided must be dimensioned for
maximum instrument current supply
and comply with IEC 227 or IEC 245.
5. Commissioning, operation
EN
Operating instructions oat switch, model ELS
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13
WARNING!
Electrical connection errors of the oat switches can destroy
the reed contacts. This can lead to a malfunction in the plant
and thus lead to injury to personnel or damage to equipment.
▶
No direct operation in circuits with inductive loads.
▶
No direct operation in circuits with capacitive loads, e.g.
PLC, PCS or cable lengths > 50 m.
▶
Do not exceed the permissible switching power, see
chapter 9 “Specifications”.
Connection with inductive load
With inductive loads, the float switches should be protected by
connection to an RC element or a free-wheeling diode.
RC elements for reed contacts 10 ... 40 VA
Voltage Resistance Capacitance Type of RC element
AC 24 V 100 Ω 0.33 μF A 3/24
AC 48 V 220 Ω 0.33 μF A 3/48
AC 115 V 470 Ω 0.33 μF A 3/115
AC 230 V 1,500 Ω 0.33 μF A 3/230
For RC
element
see table
S1
AC 24 ... 230 V
R
C
S1
DC 24 ... 250 V
+
–
AC voltage DC voltage
Free-
wheeling
diode, e.g.
1N4007
5. Commissioning, operation
EN
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14 Operating instructions oat switch, model ELS
RC elements for reed contacts 40 ... 100 VA
Voltage Resistance Capacitance Type of RC element
AC 24 V 47 Ω 0.33 μF B 3/24
AC 48 V 100 Ω 0.33 μF B 3/48
AC 115 V 470 Ω 0.33 μF B 3/115
AC 230 V 1,000 Ω 0.33 μF B 3/230
Connection with capacitive load
To increase the service life of the contacts, we recommend
operation with a contact protection relay.
Connection diagrams
Colour coding per IEC 757
Number of switch points Connection housing
1 level switch point
(change-over contact)
GY 1
L1BN 2
BK 3
R
S
= 220 Ω (for AC 230 V)
C₁ = internal capacitance
S1 R
S
+
–
C
1
AC 230 V
AC voltage current limitation
e.g. for electronic time relay
Relay
R
S
= 22 Ω (47 Ω for contacts ≤ 10 VA)
C₁ = internal capacitance
S1 R
S
+
–
C
1
DC 24 V
Current limitation, DC voltage
e.g. for PLC, PCS and cables > 50 m
PLC
5. Commissioning, operation
EN
Operating instructions oat switch, model ELS
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15
6. Faults
The following table contains the most frequent causes of
faults and the necessary countermeasures.
Faults Causes Measures
Float switch
cannot be
mounted at the
planned place on
the vessel
Process connection of the
oat switch does not match
the process connection of
the vessel.
Modication of the vessel
Return to the manufacturer
Process connection at the
vessel defective
Rework the thread or replace
the screwed coupling
Noorundened
switching function
Electrical connection
incorrect
See chapter 5.3 “Electrical
connection”. Check
assignment with the aid of the
connection diagram.
Reed contact defective Return to the manufacturer
CAUTION!
Physical injuries and damage to property and the
environment
If faults cannot be eliminated by means of the listed
measures, the instrument must be taken out of operation
immediately.
▶
Ensure that there is no longer any pressure present and
protect against being put into operation accidentally.
▶
Contact the manufacturer.
▶
If a return is needed, please follow the instructions given
in chapter 8.2 “Return”.
6. Faults
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16 Operating instructions oat switch, model ELS
7. Maintenance and cleaning
7.1 Maintenance
When used properly, the oat switches work maintenance-free. They
must be subjected to visual inspection within the context of regular
maintenance, however, and included in the vessel pressure test.
DANGER!
Work on vessels involves the danger of intoxication and
suocation. No work is allowed to be carried out unless by
taking suitable personal protective measures (e.g. respiratory
protection apparatus, protective outt etc.).
Repairs must only be carried out by the manufacturer.
Perfect functioning of the oat switches can only be
guaranteed when original accessories and spare parts are
used.
7.2 Cleaning
CAUTION!
Physical injuries and damage to property and the
environment
Improper cleaning may lead to physical injuries and damage
to property and the environment. Residual media in the
dismounted instrument can result in a risk to persons, the
environment and equipment.
▶
Rinse or clean the removed instrument.
▶
Sufficient precautionary measures must be taken.
1. Prior to cleaning, properly disconnect the instrument from the process
and the power supply.
2. Clean the instrument carefully with a moist cloth.
3. Electrical connections must not come into contact with moisture!
7. Maintenance and cleaning
EN
Operating instructions oat switch, model ELS
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17
CAUTION!
Damage to property
Improper cleaning may lead to damage to the instrument!
▶
Do not use any aggressive cleaning agents.
▶
Do not use any pointed and hard objects for cleaning.
8. Dismounting, return and disposal
WARNING!
Physical injuries and damage to property and the
environment through residual media
Residual media in the dismounted instrument can result in a
risk to persons, the environment and equipment.
▶
Wash or clean the dismounted instrument, in order to
protect persons and the environment from exposure to
residual media.
8.1 Dismounting
Only disconnect the measuring instrument once the system has been
depressurised and the power disconnected!
8.2 Return
Wash or clean the dismounted oat switch before returning it, in order to
protect personnel and the environment from exposure to residual media.
Information on returns can be found under the heading
“Service” on our local website.
8.3 Disposal
Incorrect disposal can put the environment at risk.
Dispose of instrument components and packaging materials in an
environmentally compatible way and in accordance with the country-
specic waste disposal regulations.
7. Maintenance ... / 8. Dismounting, return, disposal
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18 Operating instructions oat switch, model ELS
9. Specications
Specications Model ELS-A Model ELS-B Model ELS-S
External chamber Aluminium AlMg5 Red bronze Rg5 Stainless steel 1.4571
Electrical
connection
Connection housing, aluminium 64 x 58 x 34 mm
Cable entry in the direction of the process connection (other
alignment on request)
Process
connection
Compression tting with ferrule
GE10-LR
■
Flange connection
■
Threaded nipple
■
Threaded bushing
■
Compression tting
with ferrule GE10-LR,
stainless steel (other
sizes on request)
Galvanised steel Brass
Max. operating
pressure
1 bar 6 bar Chamber end top:
Ø 100 = 1 bar
Ø 130 = 40 bar
The maximum pressure
is also limited by the oat.
Guide tube Material: Stainless steel 1.4571
Diameter: 12 mm
Float Material: Stainless steel 1.4571, Buna (NBR) or
titanium 3.7035
Float diameter: 40 ... 52 mm
Temperature range -30 ... +150 °C
Grenzdichte ρ ≥ 600 kg/m³
Switching function Change-over
Switch position xed (centred, see drawing)
Max. number of
contacts
1 change-over
Switching power,
change-over
AC ≤ 230 V; 40 VA; 1 A
DC ≤ 230 V; 20 W; 0,5 A
Mounting position Vertical ±30°
Ingress protection IP65 per IEC/EN 60529
For further specifications see data sheet LM 30.03
9.Specications
DE
Betriebsanleitung Schwimmerschalter, Typ ELS
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19
Konformitätserklärungen nden Sie online unter www.wika.de.
Inhalt
Inhalt
1. Allgemeines 20
2. Aufbau und Funktion 21
3. Sicherheit 22
4. Transport, Verpackung und Lagerung 27
5. Inbetriebnahme, Betrieb 27
6. Störungen 31
7. Wartung und Reinigung 32
8. Demontage, Rücksendung und Entsorgung 33
9. Technische Daten 34
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20 Betriebsanleitung Schwimmerschalter, Typ ELS
1. Allgemeines
■
Die in der Betriebsanleitung beschriebenen Schwimmerschalter
mit Bezugsgefäß werden nach dem aktuellen Stand der Technik
konstruiert und gefertigt. Alle Komponenten unterliegen während der
Fertigung strengen Qualitäts- und Umweltkriterien. Unsere Manage-
mentsysteme sind nach ISO 9001 zertiziert.
■
Diese Betriebsanleitung gibt wichtige Hinweise zum Umgang mit dem
Gerät. Voraussetzung für sicheres Arbeiten ist die Einhaltung aller
angegebenen Sicherheitshinweise und Handlungsanweisungen.
■
Die für den Einsatzbereich des Gerätes geltenden örtlichen Unfall-
verhütungsvorschriften und allgemeinen Sicherheitsbestimmungen
einhalten.
■
Die Betriebsanleitung ist Produktbestandteil und muss in unmittel-
barer Nähe des Gerätes für das Fachpersonal jederzeit zugänglich
aufbewahrt werden. Betriebsanleitung an nachfolgende Benutzer
oder Besitzer des Gerätes weitergeben.
■
Das Fachpersonal muss die Betriebsanleitung vor Beginn aller Arbei-
ten sorgfältig durchgelesen und verstanden haben.
■
Es gelten die allgemeinen Geschäftsbedingungen in den Verkaufs-
unterlagen.
■
Technische Änderungen vorbehalten.
■
Weitere Informationen:
- Internet-Adresse: www.wika.de / www.wika.com
- Zugehöriges Datenblatt: LM 30.03
1. Allgemeines
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in anderen Sprachen
- English: WIKA ELS Operating instructions
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