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MLT 1000
Headlight Tester
Original Operating Instructions
BA380801-en
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© MAHA Maschinenbau Haldenwang GmbH & Co. KG
Legal notice based on ISO 16016:
The reproduction, distribution and utilization of this document as well as the communication of its
contents to others without explicit authorization is prohibited. Offenders will be held liable for the
payment of damages. All rights reserved in the event of the grant of a patent, utility model or de-
sign.
The contents of this edition have been checked with great care. However, errors cannot be fully
excluded. Subject to technical change without notice.
Document
Document No.: BA380801-en
Approval Date: 2019-03-18
Manufacturer
MAHA Maschinenbau Haldenwang GmbH & Co. KG
Hoyen 20
87490 Haldenwang
Germany
Phone: +49 8374 585 0
Fax: +49 8374 585 590
Mail: maha@maha.de
Web: http://www.maha.de
Service
MAHA SERVICE CENTER
AutomoTec GmbH
Maybachstraße 8
87437 Kempten
Germany
Phone: +49 8374 585 100
Fax: +49 8374 585 491
Mail: service@automo-tec.com
Web: www.automo-tec.com
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Contents
1
Safety .................................................................................................................... 4
1.1 Introduction .............................................................................................................. 4
1.2 Intended Use ........................................................................................................... 4
1.3 Safety Instructions .................................................................................................... 4
2
Description ............................................................................................................ 5
2.1 Requirements for the Place of Installation ................................................................. 5
2.2 Specifications ........................................................................................................... 5
2.3 Equipment Overview ................................................................................................ 6
2.4 Projection Screen ..................................................................................................... 7
2.5 Setting Wheel ........................................................................................................... 8
2.6 Definition of Technical Terms .................................................................................... 9
2.6.1 Pitch Angle ............................................................................................................... 9
2.6.2 Low Beam ............................................................................................................... 9
2.6.3 High Beam ............................................................................................................. 10
3
Operation ............................................................................................................. 11
3.1 Aligning the Tester .................................................................................................. 11
3.2 Setting the Headlights ............................................................................................ 12
3.3 Measuring the Luminous Intensity / Illuminance ...................................................... 13
3.3.1 Low Beam ............................................................................................................. 13
3.3.2 High Beam ............................................................................................................. 13
4
Maintenance ........................................................................................................ 14
5
Disposal ............................................................................................................... 14
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1
Safety
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1.1
Introduction
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Thoroughly read this manual before operating the equipment and comply with the
instructions. Always display the manual in a conspicuous location.
Personal injury and property damage incurred due to non-compliance with these
safety instructions are not covered by the product liability regulations.
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1.2
Intended Use
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This device only serves to check and adjust the alignment of vehicle headlights.
This device cannot be modified without the express, written consent of the
manufacturer. Any infringement renders the conformity declaration invalid.
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1.3
Safety Instructions
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• This device must only ever be operated within its performance limits.
• All service work must be performed by service technicians employed by the
manufacturer or by authorized service partners.
• Never expose the lens to direct sunlight. The bundling of light may cause fire
damage inside the housing.
• Only ever clean the lens with a soft cloth and a glass cleaning agent.
• Optional laser alignment unit: Never look into the laser beam (laser class 2M).
Comply with work safety and accident prevention directives (H&SW regula-
tions) in respect of laser radiation.
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2
Description
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2.1
Requirements for the Place of Installation
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Please observe your national guidelines and specifications.
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2.2
Specifications
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Measuring range
below 0…600 mm / 10 m (0…6 %)
left 0…1000 mm / 10 m (0…10 %)
right 0…1000 mm / 10 m (0…10 %)
Height of luminous centre 240…1500 mm
Measuring distance 100…500 mm
Intensity
Light intensity 0…40 000 cd (Candela)
Illuminance 0…64 lx (Lux)
Operating range
Temperature +5…+40 °C
Relative humidity 20…80 %
Dimensions (W x H x D) 655 x 1770 x 720 mm
Weight 65 kg
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2.3
Equipment Overview
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A
Mirror The headlight tester is aligned with the vehicle by using
the movable alignment mirror. The optional laser aligner is
integrated in the mirror holder.
B
Column The column envelopes a
precision profile which carries the
slide rails. The counterweight which can be used to set
the housing to the desired test height is located in the in-
terior of the column (automatic locking).
C
Carriage (with
Spirit Level)
The carriage of the headlight tester either runs on two rails
when it is in a fixed location or it is equipped with rubber
rollers.
D
Knob for Folding
Mirror
The projection screen in the housing can be observed in
the folding mirror.
E
Viewing Window The projection screen in the housing can be viewed
A
B
C
D E F G
7
BA380801-en
through the viewing window.
F
Light Measure-
ment Unit
The light intensity or illuminance of the headlights can be
checked using the light measurement unit.
G
Setting Dial Use the setting dial to move the projection screen up and
down in the housing to achieve the desired inclination val-
ue.
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2.4
Projection Screen
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The projection screen is based on the test condition that the distance between
headlight and test surface is 10 m.
Use the folding mirror or the viewing window to observe the projection screen in
the housing on which the headlight beam is reproduced.
The image on the projection screen is displayed 20 times smaller than the original.
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A
Dividing line = Reference axis for light-dark border of low beam
B1
Tolerance mark (left) for inflection point of asymmetrical European low
beams
B2
Tolerance mark (right) for inflection point of asymmetrical European low
beams
C
Central mark = Elementary point for setting the high beams
D
The outlined corners indicate the size of the test surface which is binding
based on the directives for vehicle headlight settings (e.g. in Germany).
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2.5
Setting Wheel
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Use the setting wheel to move the projection screen up or down in the housing.
As the inclination of the headlight hot spot in relation to the driving surface is
usually expressed in percentage, the setting wheel has a percentage (%) dial.
The inclination values (light-dark border of the vehicle headlights) can be set from
0 to -6 % using the dial.
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2.6
Definition of Technical Terms
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2.6.1
Pitch Angle
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Angle of inclination of light-dark limit against the test surface.
The inclination of headlight lighting bundle against the test surface is expressed as
a percentage, using 10 m as a reference parameter:
X 100
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2.6.2
Low Beam
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A
Light-dark limit
Boundary for light distribution between ‘top dark’ and ‘bottom light’ for low-
beam lights.
B
Inflection point
Synonymous with the light-dark limit for asymmetric low-beam lighting. The
deviation of the inflection point is expressed in %. 10 meters is used as the
reference dimension.
α
Yaw angle
Angle between the inflection point on the rising component of the light-dark
limit and the horizontal line for asymmetric low-beam light.
α
Rolling angle
Angle between the left component of the light-dark limit and the horizontal,
usually 0°.
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2.6.3
High Beam
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C
Central mark
From the central mark, the deviation of hot-spot is specified in X and Y di-
rections.
D
Hot spot
Center of light beam for high-beam. The deviation of hot spot from central
mark is expressed in %.10 meters is used as the reference dimension.
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3
Operation
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3.1
Aligning the Tester
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• Position the device centrally in front of the vehicle.
• The device is correctly aligned when two symmetrical reference points on the
front of the vehicle are located on the black line of the alignment mirror (A).
The optional laser alignment unit (B) is integrated into the mirror holder. The device
is correctly aligned when the laser pointer is parallel to two symmetrical reference
points on the front of the vehicle.
Observe manufacturer’s specifications according to repair manual.
CAUTION
Never look into the laser beam (laser class 2M). Comply with work safety and ac-
cident prevention directives (H&SW regulations) in respect of laser radiation.
The batteries (type AAA) supplying the laser are accommodated inside the align-
ment unit and can be easily replaced.
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A
B
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3.2
Setting the Headlights
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1 Switch on the headlights.
2 Set the projection screen to the required inclination value using the setting
dial.
3 The headlights should be tested individually, the other(s) should be turned off
or covered if necessary.
4 Observe the projection screen. If the headlight setting is checked through the
folding mirror, note that all screen markings are displayed mirror-inverted.
5 Adjust the headlights until they match the applicable statutory directives.
Example: When setting the low beam, the dividing line is the reference line for the
inclination point of the light-dark border.
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3.3
Measuring the Luminous Intensity / Illuminance
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Light intensity or illuminance of low and high beams is indicated in Lux (lx) and
Kilocandela (kCd) by the light measuring unit.
Adhere to the following rules in order to get correct test results:
• The headlight tester must be aligned with the headlight
• The headlights must be set correctly
• The vehicle battery must be fully charged
• The vehicle engine should be idling at an average RPM
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3.3.1
Low Beam
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1 Switch on the low beams.
2 Position the toggle switch to low beam position (upwards).
3 Set the projection screen using the dial so that the dividing line lies on the
light-dark border.
4 Read the value: The incoming light is extrapolated to 25 m and can be read
off the upper scale.
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3.3.2
High Beam
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1 Switch on the low beams.
2 Set the projection screen using the dial so that the dividing line lies on the
light-dark border of the low beams.
3 Switch on the high beams.
4 Position the toggle switch to high beam position (downwards).
5 Read the value: The incoming light is extrapolated to 25 m and can be read
off the lower scale.
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4
Maintenance
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This headlight tester is an optical measuring device and must therefore be handled
accordingly (i.e. with care).
The lens needs to be wiped regularly with a clean cloth and commercial glass
cleaner. In all other respects, this is a zero-maintenance device.
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Disposal
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If you want to dispose of the equipment, please contact your MAHA dealer or the
following address, indicating equipment type, date of purchase and serial number:
MAHA Maschinenbau Haldenwang GmbH & Co. KG
Hoyen 20
87490 Haldenwang
Germany
Phone: +49 (0) 8374 585 0
Fax: +49 (0) 8374 585 500
Email: [email protected]
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Alternatively, you may take the equipment to a specialised waste management
plant to ensure that all components and operating liquids are properly disposed
of.
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in anderen Sprachen
- English: MAHA MLT 1000 Operating instructions
Verwandte Artikel
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MAHA MLT 1000 MB Bedienungsanleitung
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