Parkside PDKS 6.3 B3 Benutzerhandbuch

AIR SAW PDKS 6.3 B3

AIR SAW

Translation of the original instructions

DRUCKLUFT-SÄGE

Originalbetriebsanleitung

IAN 315460

GB / IE / NI Translation of the original instructions Page 1

DE / AT / CH Originalbetriebsanleitung Seite 27

Before reading, unfold the page containing the illustrations and familiarise

yourself with all functions of the device.

Klappen Sie vor dem Lesen die Seite mit den Abbildungen aus und machen

Sie sich anschließend mit allen Funktionen des Gerätes vertraut.

6x

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Contents

Introduction ...................................3

Intended use ..........................................3

Features .............................................4

Package contents ......................................5

Technical speciﬁcations .................................5

General safety instructions ......................7

Hazards caused by ﬂying parts ...........................8

Hazards caused by entanglement .........................8

Hazards during operation ...............................8

Hazards caused by repetitive movements ..................10

Hazards caused by accessories ..........................11

Hazards in the workplace ..............................11

Hazards caused by dust and vapours .....................12

Hazards caused by noise ...............................13

Hazards caused by vibrations ...........................14

Additional safety instructions for pneumatic machines .........15

Before use ...................................16

Lubrication ..........................................16

Topping up the oil ....................................16

Connecting to a compressed-air source ....................17

Fitting/changing the saw blade ..........................18

Adjusting/changing the stop bracket ......................18

Operation ...................................19

Switching on and oﬀ ..................................19

Maintenance, cleaning and storage ..............19

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Disposal .....................................21

Kompernass Handels GmbH warranty ...........22

Service .............................................24

Importer ............................................24

Translation of the original Conformity Declaration ..25

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AIR SAW PDKS 6.3 B3

Introduction

Congratulations on the purchase of your new appliance. You have

chosen a high-quality product. The operating instructions are part of

this product. They contain important information about safety, usage

and disposal. Before using the product, please familiarise yourself

with all operating and safety instructions. Use the product only as

described and for the range of applications speciﬁed. Please also

pass these operating instructions on to any future owner.

Intended use

The appliance is suitable for manual use in car body construction,

automotive and workshop areas. The user should protect him-/

herself with protective goggles against fragments and with gloves

against accidental contact with sharp edges. Retain these instructions

for future reference. Please also pass these operating instructions

on to any future owner(s). Any other usage or modiﬁcation of the

appliance is deemed to be improper and carries a signiﬁcant risk of

accidents. The manufacturer accepts no responsibility for damage(s)

resulting from improper usage. This appliance is intended for domestic

use only.

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Symbols on the compressed-air tool:

WARNING!

Read the operating instructions before use.

Always wear eye protection when using or servicing

the compressed-air saw.

Always wear a dust mask in situations in which dust

is being generated.

Always wear ear muﬀs.

Oil daily

Features

Stop bracket

Connector nipple (pre-assembled)

Trigger lock

Trigger

Hexagon socket screw (for the saw blade holder)

Cover

Screw (for the cover)

Hexagon socket screw (for the stop bracket)

Saw blade

Saw blade holder

Spare stop bracket

Hex key (2 mm)

Hex key (4 mm)

Saw blades

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Package contents

1 air saw

1 spare stop bracket

1 hex key (2 mm)

1 hex key (4 mm)

6 saw blades (3x wood HCS; 3x metal BIM)

1 connector nipple 6.35 mm (1/4") (pre-assembled)

1 set of operating instructions

Technical speciﬁcations

Rated speed: max. 8500 rpm

Rated air pressure: max. 6.3 bar

Stroke: 10 mm

Noise emission values:

Noise measurement determined in accordance with ISO15744:

Sound pressure level: L

pA

= 92.1 dB (A)

Uncertainty: K

pA

= 3 dB

Sound power level: L

WA

= 103.1 dB (A)

Uncertainty: K

WA

= 3 dB

Wear ear muﬀs!

Vibration emission value:

Vibration values determined in accordance with ISO 28927-8 and

EN 12096:

a

h

= 20.46 m/s

2

Uncertainty K = 2.52 m/s

2

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WARNING!

► The noise emission levels speciﬁed in these instructions have

been measured in accordance with the standardised measuring

procedure speciﬁed in ISO 15744 and can be used to make

equipment comparisons. The noise emission values vary in

accordance with the use of the compressed-air tool and may

be higher than the values speciﬁed in these instructions in some

cases. It is easy to underestimate the noise emission load if the

compressed-air tool is used regularly in a certain manner.

NOTE

► For an accurate estimate of the noise emission load during a

certain working period, the times during which the appliance is

switched oﬀ or is running but not actually being used must also

be taken into consideration. This can signiﬁcantly reduce the

noise emission load over the total working period.

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WARNING!

General safety instructions

■ Multiple hazards. Please ensure that you have read and

understood the safety instructions before setting up, operating,

repairing, maintaining and replacing accessories on circular and

oscillating sawing machines and sawing machines with recipro-

cating saw blades and before working near the machine. Failure

to do this can result in serious bodily injury.

■ Circular and oscillating sawing machines or sawing machines

with reciprocating saw blades should only be set up, adjusted or

used by suitably qualiﬁed and trained operators.

■ These circular and oscillating sawing machines or sawing

machines with reciprocating saw blades must not be modiﬁed.

Modiﬁcations can reduce the eﬀectiveness of the safety measures

and increase the risks for the operator.

■ Do not lose the safety instructions – hand them to the operator.

■ Never use circular and oscillating sawing machines or sawing

machines with reciprocating saw blades if they are damaged.

■ Machinery must be inspected regularly to ensure that it is marked

with the required clearly legible rated values and markings. The

user must contact the manufacturer to obtain replacement labels

if necessary.

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Hazards caused by ﬂying parts

■ If a workpiece or accessory or even part of the machine tool itself

breaks, parts can be ﬂung oﬀ at high speeds.

■ When operating circular and oscillating sawing machines or

sawing machines with reciprocating saw blades, always wear im-

pact-resistant eye protection. The degree of necessary protection

must be evaluated separately for each individual task.

■ Ensure that the workpiece has been securely ﬁxed in place.

■ Ensure that sparks and metal chips are directed so that they do

not cause any hazards.

■ Ensure that the saw blade or cutting edge is correctly and ﬁrmly

clamped.

Hazards caused by entanglement

■ There may be a risk of suﬀocation, scalping and/or cuts if loose

clothing, jewellery, necklaces/scarves (or similar), hair or gloves

are not kept away from the machine and its accessories.

Hazards during operation

■ Avoid contact with the saw blade to avoid cutting your hands or

other parts of your body.

■ Protective covers must be securely in place and in good functional

condition.

■ Defective, curved or heavily worn protective covers must be

replaced with protective hoods recommended by the machine

manufacturer.

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■ Make sure that the retractable cover moves rapidly from the fully

open position to its fully closed position when released.

■ Retractable covers must never be locked in an open position or

tied or otherwise deactivated.

■ When using the machine, the operator's hands may be exposed

to hazards such as cuts, abrasions and heat. Wear suitable

gloves to protect your hands.

■ The operator and maintenance personnel must be physically

capable of handling the size, mass and power of the machine.

■ Hold the machine correctly: Be ready to counteract any normal

or sudden movements – keep both hands ready.

■ Ensure that your body is balanced and that you have a secure

standing position.

■ Avoid cutting and cutting injuries: Avoid contact with the saw

blade or saw blade when the air supply is connected to the

machine. Wear protective equipment such as gloves, apron and

helmet.

■ Injuries can be caused by uncontrolled movements of the machine:

Always ensure that the guide plate (if ﬁtted) is held ﬁrmly against

the workpiece.

■ Cutting with these machines leads to sharp corners.

Wear gloves to protect your hands.

■ Release the start/stop control in the event of an interruption to the

power supply.

■ Use only the lubricants recommended by the manufacturer.

■ Protective equipment such as safety glasses must be used; suitable

gloves and protective clothing are recommended.

■ Be aware that the built-in rotating tool will start after the command

device for starting and stopping has been released.

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Hazards caused by repetitive movements

■ When circular and oscillating sawing machines or sawing

machines with reciprocating saw blades are used to perform

work-related tasks, the operator may experience unpleasant

sensations in the hands, arms, neck, shoulders or other parts of

the body.

■ When using circular and oscillating sawing machines or sawing

machines with reciprocating saw blades, the operator should

adopt a comfortable posture, ensuring a secure footing and

avoiding unfavourable postures or postures where it is diﬃcult to

maintain balance. The operator should change positions during

the course of long-lasting tasks. This can be helpful in the preven-

tion of discomfort and fatigue.

■ If the operator notices symptoms such as persistent or recurring

illness, discomfort, throbbing, pain, tingling, burning or stiﬀness,

these indications should not be ignored.

The operator should consult a suitably qualiﬁed physician.

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Hazards caused by accessories

■ Disconnect the circular and oscillating sawing machines and

sawing machines with reciprocating saw blades from the power

supply before mounting or replacing the machine tool or acces-

sories.

■ Only use accessories and consumables of sizes and types recom-

mended by the manufacturer of circular and oscillating sawing

machines or sawing machines with reciprocating saw blades.

Do not use other sizes and types of accessories and consumables.

■ Avoid direct contact with accessories before and after using the

machine tool, as they may be warm or sharp-edged.

■ Check the saw blade before use.

Do not use saw blades that may have fallen oﬀ, or parts that

have been knocked oﬀ, torn, or otherwise damaged.

Hazards in the workplace

■ Slipping, tripping and falling are the main causes of injuries in the

workplace. Look out for surfaces which could have become slip-

pery through use of the machine, and also any tripping hazards

caused by air or hydraulic hoses.

■ Proceed with caution in unknown surroundings. Hidden hazards

caused by power or other supply lines may be present.

■ These circular and oscillating sawing machines or these sawing

machines with reciprocating saw blades are not intended for use

in explosive atmospheres and are not insulated against contact

with electrical cables.

■ Make sure that there are no electrical lines, gas pipelines, etc.,

which could lead to a hazard in the event of damage due to the

use of the machine.

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Hazards caused by dust and vapours

■ The dusts and vapours produced by the use of circular and

oscillating sawing machines and sawing machines with recipro-

cating saw blades can cause health problems (such as cancer,

birth defects, asthma and/or dermatitis); it is essential to carry out

a risk assessment of these hazards and to implement appropriate

control mechanisms.

■ The risk assessment should include all dust caused by the use of

the machine and the existing dust that may be kicked up at the

same time.

■ Circular and oscillating sawing machines or sawing machines

with reciprocating saw blades must be operated and maintained

in accordance with the recommendations contained in this manual

in order to minimise the release of dust and vapours.

■ The exhaust air should be routed so that the raising of dust in

already dusty environments is kept to a minimum.

■ If dusts or vapours are created, the main priority must be to

control these at the site of their release.

■ All inserts or accessories of the machine intended for collecting,

extracting or suppressing airborne dust or vapours should be

used and serviced in accordance with the manufacturer's instruc-

tions.

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■ The consumables/machine tools must be selected, maintained

and replaced in accordance with the recommendations in the op-

erating instructions in order to avoid unnecessary intensiﬁcation

of dust or steam generation.

■ Warnings about the risk of explosion or ﬁre must be given re-

garding the processed material.

■ Use respiratory protective equipment in accordance with instruc-

tions and as required by health and safety regulations.

■ Working with certain materials causes emissions of dust and

vapour, resulting in a potentially explosive environment.

Hazards caused by noise

■ Excessive noise levels in conjunction with insuﬃcient hearing

protection may lead to permanent hearing damage, hearing loss

and other problems, such as tinnitus (ringing, buzzing, whistling

or humming in your ears). A risk assessment and the implementa-

tion of appropriate regulatory mechanisms for these hazards are

therefore essential.

■ Suitable regulatory mechanisms include measures such as the use

of insulation materials to avoid ringing noise occurring on

the workpieces.

■ Use hearing protection equipment.

■ Circular and oscillating sawing machines or sawing machines

with reciprocating saw blades must be operated and maintained

in accordance with the recommendations contained in these

operating instructions in order to avoid an unnecessary increase

in the noise level.

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■ The consumables/machine tools must be selected, maintained

and replaced in accordance with the recommendations in the

operating instructions in order to avoid an unnecessary increase

in the noise level.

■ If the circular and oscillating sawing machines or the sawing

machines with reciprocating saw blades are equipped with a

silencer, always ensure that it is in its place and in working order

when the machine is in operation.

Hazards caused by vibrations

■ Vibrations can damage the nerves and cause malfunctions to the

blood circulation in the hands and arms.

■ When working in a cold environment, wear warm clothing and

keep your hands warm and dry.

■ If you experience numbness, tingling or pain in your ﬁngers or

hands, or if the skin on your ﬁngers or hands turns white, stop

working with the compressed-air saw and consult a doctor.

■ Circular and oscillating sawing machines or sawing machines

with reciprocating saw blades must be operated and maintained

in accordance with the recommendations contained in these

operating instructions in order to avoid unnecessary ampliﬁcation

of vibrations.

■ The consumables/machine tools must be selected, maintained

and replaced in accordance with the recommendations in this

operating manual in order to avoid unnecessary ampliﬁcation of

vibrations.

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■ Always use a stand, a clamp or a compensation device to sup-

port the weight of the machine.

■ Hold the machine securely but not too ﬁrmly while maintaining

the necessary hand-reaction force, as the vibration risk generally

increases the harder the machine is held.

■ Improper attachment of the saw blade can cause an excessive

vibration level.

Additional safety instructions for pneumatic

machines

■ Compressed air can cause serious injuries.

– Ensure that the air supply is switched oﬀ, the hose is not

under pressure, that the air supply has been shut oﬀ and that

the machine is disconnected from the air supply when not in

use, and also before exchanging accessories or carrying out

repairs.

– Never aim the airﬂow towards yourself or any other person.

■ Thrashing hoses can cause serious injury. Therefore, always

check that the hoses and their ﬁxings are not damaged or have

not come loose.

■ If universal rotary joints (claw couplings) are used, locking

pins must be used to provide protection; Whipcheck

®

air hose

restraints must be used to provide protection in case of a failure

of the connection of the hose to the machine.

■ Ensure that the maximum permissible pressure on the machine is

not exceeded.

■ Never carry pneumatic machines by the hose.

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Before use

Lubrication

WARNING!

► Avoid eye and skin contact with lubricants.

► Inform yourself about the health hazards of the oil used in the

safety data sheet of the respective manufacturer.

NOTE

► Regular lubrication is particularly important to avoid friction and

corrosion damage. We recommend using a suitable special oil

for compressed-air tools (e.g. Liqui Moly compressor oil).

– Lubrication with mist oiler

A mist oiler (not supplied) continuously and optimally lubri-

cates the grinder as a preparation stage after the pressure

reducer. A mist oiler gives oﬀ ﬁne drops of oil into the air

ﬂow and thus guarantees a regular lubrication.

– Manual lubrication

If you do not have a mist oiler, lubricate the tool before

every use or longer work sessions. Add 3–5 drops of

pneumatic oil into the connector nipple

.

Topping up the oil

To ensure that the compressed-air saw remains operational for as

long as possible, make sure that there is suﬃcient pneumatic oil in

the appliance.

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The following options are available:

♦ Attach a maintenance unit with an oiler to the compressor.

♦ Install a ﬁtted oiler into the compressed-air line or the compressor.

♦ Add 3–5 drops of pneumatic oil into the connector nipple

every 15 minutes of operation.

Connecting to a compressed-air source

NOTE

► Before connecting the compressed-air source

– the correct working pressure (3–6.3 bar) must be fully

reached, and

– you must ensure that the trigger is in its initial position.

♦ Attach the tool to a compressor by connecting the connector

nipple

with the supply hose of the compressed-air source.

♦ The compressed-air source must be equipped with a pressure

reducer so that you can regulate the air pressure.

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