Assembly Manual Cross-Trainer „Astro”
Item # 7853-690
Environmentaly friendly: printed on 100% recycled paper
Assembly must be carried out by an adult!
Assembly Instructions
2
Please, thoroughly read these instructions prior to assembly and first use. You will get important information about your
safety as well as the use and maintenance of your Cross-Trainer. Keep these instructions for reference and/or for main-
tenance work or spare parts orders.
For Your Safety:
■ Only use the Cross-Trainer for its intended purpose, i.e. for the phys-
ical training of adult persons.
■ Any other use is inadmissible and may be dangerous. The manu-
facturer cannot be made liable for damage caused by a use that
does not correspond with the intended purpose.
■ You train with an equipment that has been designed in accordance
with the latest state of the art regarding safety. Possible danger spots
that may cause injuries have been avoided and safeguarded as well
as possible.
■ Improper repairs and design changes (disassembly of original parts,
installation of inadmissible parts, etc.) may cause hazards for the
user.
■ Defective parts may impair your safety and the service life of your
equipment. Therefore, please exchange defective or worn parts im-
mediately.
■ If you have any doubt or any queries, please contact your spe-
cialised dealer.
■ If you train regularly and intensively, please check all equipment
parts – in particular bolts and nuts – every 1 to 2 months. This is par-
ticularly true for the attachment of grip strap and running plate.
■ Inform present persons (especially children) about possible hazards
during your exercises.
■ Prior to taking up training, have your family doctor check whether
your state of health is sufficient to train with this equipment. The med-
ical findings should be the basis for the build-up or your training pro-
gram. Wrong or excessive training may lead to damage to your
health.
■ By all means observe the information about the organisation of train-
ing in the training instructions.
■ Our products are subject to a constant innovative quality assurance.
We reserve the right to perform technical changes resulting there-
from.
Handling the equipment
■ Before using the equipment for exercise, check carefully to ensure
that it has been correctly assembled.
■ It is not recommended to use or store the apparatus in a damp room
as this may cause it to rust. Please ensure that no part of the machine
comes in contact with liquids (drinks, perspiration etc.). This may
cause corrosion.
■ The Cross-Trainer is designed for use by adults and children should
not be allowed to play with it. Children at play behave unpre-
dictably and dangerous situations may occur for which the manu-
facturer cannot be held liable. If, in spite of this, children are al-
lowed to use the equipment, ensure that they are instructed in its
proper use and supervised accordingly.
■ The Cross-Trainer complies with the DIN EN 957 - 1/5, class B. It is
therefore unsuitable for therapeutic use.
■ On principle, the equipment does not require any special mainte-
nance. All bearings are pre-lubricated (further lubrication is not re-
quired) and require little maintenance.
■ Do not use corrosive or abrasive materials to clean the equipment. En-
sure that such materials are not allowed to pollute the environment.
■ The exercise cycle has a brake system, which require little mainten-
ance and does not require any adjusting work.
■ To operate correctly, the pulse function requires a minimum voltage
of 2,7 volts.
■ The Cross-Trainer is dependent of revolutions per minute.
■ Please ensure that liquids or perspiration never enter the machine or
the electronics.
■ Before use, always check all screws and plug-in connections as well
as respective safety devices fit correctly.
■ Please keep original packaging of this article, so that it may be used
for transport at a later date, if necessary.
Instructions for Assembly
■ Ensure that you have received all the parts required ( see check list
) and that they are undamaged. Should you have any cause for
complaint, please contact your KETTLER dealer.
■ Before assembling the equipment, study the drawings carefully and
carry out the operations in the order shown by the diagrams. The
correct sequence is given in capital letters.
■ The equipment must be assembled with due care by an adult person.
If in doubt call upon the help of a second person, if possible tech-
nically talented.
■ Please note that there is always a danger of injury when working
with tools or doing manual work. Therefore please be careful when
assembling this machine.
■ Ensure that your working area is free of possible sources of danger,
for example don’t leave any tools lying around. Always dispose
packaging material in such a way that it may not cause any danger.
There is always a risk of suffocation if children play with plastic
bags!
■ The fastening material required for each assembly step is shown in
the diagram inset. Use the fastening material exactly as instructed.
The required tools are supplied with the equipment.
■ Bolt all the parts together loosely at first, and check that they have
been assembled correctly. Tighten the locknuts by hand until resis-
tance is felt, then use spanner to finally tighten nuts com-
pletely against resistance (locking device). Then check that
all screw connections have been tightened firmly. Attention: once
locknuts have been unscrewed they no longer function correctly (the
locking device is destroyed), and must be replaced.
■ For technical reasons, we reserve the right to carry out preliminary
assembly work (e.g. addition of tubing plugs).
List of spare parts
When ordering spare parts, always state the full article number, spare-
part number, the quantity required and the inspection number stamped
on the back.
Example order: Art. no. 7853-090 / spare-part no. 94313288/ 2 pie-
ces / inspection no
. ………
Important: spare part prices do not include fastening material; if fas-
tening material (bolts, nuts, washers etc.) is required, this should be
clearly stated on the order by adding the words „with fastening mate-
rial“.
3
1
1
2
2
1
1
Checklist
✓
2
2
1
1
1
6
4
4
1
2
1
2
1
4
1
1
2
1
1
1
2
1
M 10 x 105
M 8 x 16
M 8 x 70
M 5 x 45
M 5 x 90
M 10
M 5
ø 14,5
ø 12
3,9 x 19
ø 10x49
ø 44
2
ø 25 / 8, 4
4
ø 25 / 10,4
2
6
2
ø 21
ø 22
2
4
8
M 8
3,9 x 32
1
2
22
4
1a
1b
AACCTTUUAALL SSIIZZEE
AACCTTUUAALL SSIIZZEE
3
2
5
! 1.
„D“ 2. „E“
!
4
klick.....
6
7
B
A
1
A
B
5
A
B
C
D
E
F
AACCTTUUAALL SSIIZZEE
AACCTTUUAALL SSIIZZEE
AACCTTUUAALL SSIIZZEE
AACCTTUUAALL SSIIZZEE
AACCTTUUAALL SSIIZZEE
AACCTTUUAALL SSIIZZEE
AACCTTUUAALL SSIIZZEE
AACCTTUUAALL SSIIZZEE
6
A
8
!
yellowl-
max.0,12 inches
A
B
B
AACCTTUUAALL SSIIZZEE
AACCTTUUAALL SSIIZZEE
7
9
10
AACCTTUUAALL SSIIZZEE
AACCTTUUAALL SSIIZZEE
AACCTTUUAALL SSIIZZEE
AACCTTUUAALL SSIIZZEE
8
11
12
AACCTTUUAALL SSIIZZEE
AACCTTUUAALL SSIIZZEE
AACCTTUUAALL SSIIZZEE
AACCTTUUAALL SSIIZZEE
9
!
!
Handling
13
AACCTTUUAALL SSIIZZEE
AACCTTUUAALL SSIIZZEE
10
Spare parts drawing
22
1
53
2
59
15
4
6
46
66
40
23
34
62
43
49
18
58
21
11
3
8
25
28 32
63
13
39
54
69
12
17
51
50
68
21
45
7
55
26
27
30
50
48
41
5
31
36
67
14
10
9
70
42
34
19
56
47
37
51
24
33
65
23
44
29 16
61
57
KETTLER International Inc., P.O. Box 2747, Virginia Beach, VA 23450-2747,
call (800) 733-7999, fax (757) 427-0183.
For parts or service call 757-427-2400 ext 30 or send e-mail to:
KETTLER International Inc. · 1355 London Bridge Road · USA-Virginia Beach, Virginia 23456 USA
World Wide Web address: www.kettlerusa.com
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List of spare parts
Cross-Trainer Astro. 7853-090
pos. description qty. spare parts no.
1Grundgestell 1 94314072
2Geschwindigkeitsabnehmer 1 67000707
3Welle mit Bef.-Mat. 1 11300055
4 Lageraufnahme mit zwei Buchsen (Z-Nr. 2579) 1 98585006
5 Riemenscheibe 1 94313544
6Magnetbügel mit 3 Magnetsegmentteilen 1 94313513
7Befestigungsblech 1 94314076
8 Schwungrad (montiert) 1 91140381
9 Poly-V-Riemen 1 67005127
10 Spannwinkel mit Kugellager (montiert) 1 94313541
11 Laufrad (genietet) mit Adapter 1 94313542
12 Magnetsegmentteil 3 67000170
13 Zugfeder Umlenkrolle 1 25635052
14 Bowdenzug kpl. 1 94314141
15 Lageraufnahme mit zwei Buchsen (Z-Nr. 3418) 1 98585046
16 Pulsaufnehmer/Ohrclip 1 67000653
17 Abdeckkappe 2 70128360
18 Verkleidung (rechts) 1 70128602
19 Verkleidung (links) 1 70128603
21 Bodenrohr 2 94313506
22 Bodenschoner mit Höhenverstellung 2 94312961
23 Rollenschonerpaar 1 94601783
24 Lenkerrohr (kpl. mit Lagerbuchsen und Achse) 1 94314060
25 Lagerbuchse 2 70128410
26 Achse ø11,95x350mm für Lageraufnahme 1 11300090
27 Lageraufnahme für Armhebel 2 70128405
28 Lagerschale für Armhebel 2 70128400
29 Verstelleinheit (kpl.) 1 10121160
30 Kugellager 6001-ZZ 2 33100030
31 Bolzen 20x133 m. Linksgewinde 1 10900071
32 Computer ST 2302-8 1 67000728
33 Verlängerungskabel 1 67000549
34 Pedalarm mit Kugellagern 6203-ZZ 2 94314077
36 Kugellager 6203-ZZ 4 33100038
37 Armhebel links (kpl. mit Griffschlauch, Stopfen für ø28mm, Lagerschale, 1 94313923
Lageraufnahme und Kugellagern 6200-ZZ und 6001-ZZ)
38 Armhebel rechts (kpl. mit Griffschlauch, Stopfen für ø28mm, Lagerschale, 1 94313926
Lageraufnahme und Kugellagern 6200-ZZ und 6001-ZZ)
39 Griffschlauch 680mm 2 10118034
40 Stopfen für ø28mm 2 10100018
41 Distanzhülse für Pedalarm 2 70133275
42 Lenkerrohrabdeckung 1 70128604
43 Fußtritt (rechts) 1 70128398
44 Fußtritt (links) 1 70128399
45 Dichtscheibe ø22x9,2x1mm mit Beschichtung 2 10505000
46 Abdeckkappe 2 70128335
47 Handpulsaufnehmer WP 1007-5C 1 67000658
48 Bolzen 20x133 m. Rechtsgewinde 1 10900061
49 Distanzrohr ø20x4,5x59mm 2 97201447
50 Kugellager 6200-ZZ 6 33100036
52 Schraubenbeutel 1 94314219
53 Spezialschraube M10x105mm 2 10206111
54 Abdeckkappe 2 70130860
55 Kugellager 6300-ZZ für Spannwinkel 2 33100031
56 Cockpit-Oberteil 1 70128598
57 Cockpit-Unterteil 1 70128599
58 Kugellager 6203-ZZ C3 für Grundrahmen 2 33100017
59 Zugfeder 1 25615060
60 MITTO-Plastikschraube 4x35mm 3 10224072
61 Griffbügel (kpl. mit Griffschläuchen und Handpulsaufnehmer) 1 94314213
List of spare parts
docu 913a/09.02
In case of complaint, please state this control number.
USA
62 Rändelmutter M5 4 10104000
63 Griffschlauch 280mm 2 10118058
64 Folienpapier für Bodenrohre (ohne Abb.) 2 34010120
65 Rundblockmagnet 1 67000080
66 Gelenk-Seitenverkleidung (rechts) 2 70128421
67 Gelenk-Seitenverkleidung (links) 2 70128422
68 Gelenkpunkt-Verkleidung (Teil 1) 2 70128413
69 Gelenkpunkt-Verkleidung (Teil 2) 2 70128414
70 Spreizniete ø6x9,5mm 8 10418503
HEINZ KETTLER GmbH & Co.KG · Postfach 1020 · D- 59463 Ense-Parsit
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Kettler Astro Assembly Manual
- Typ
- Assembly Manual
- Dieses Handbuch eignet sich auch für
in anderen Sprachen
- English: Kettler Astro
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