Trueshopping BC5202D Assembly & Owners Manual

Split Shaft Petrol Grass Strimmer

Assembly / Owner’s

Manual

©Trueshopping LTD Issue 01 mc-rt

Original instructions

CONTENTS

Model guide 3

Safety instructions

a,b,4

Protect

ing yourself 4

Fuelling 4

Vibrations 4

Protecting others 4

Protectin

g the machine 4

Minimum ag

e 4

Recommen

ded use 4

Emergency action

4

Safe operating instructions 5

What’s i

n the box? 6

Box cont

ents 6

Assemb

ling the handle 7

Attach

ing the guard / line cutter 7

Attaching the brush blade 10

Attach

ing the bump head 12

Fuelli

ng the machine 13

Starting

the machine 13

Operatio

n advice 14

Storage instructions 15

Inspec

tion and maintenance 15

Fuel pipe / tank grommet exchange 15

Fuel filte

r exchange 17

Changin

g / checking the spark plug 19

Air filter cle

aning / exchange 21

Carburett

or exchange / inspection 22

Maintaining

the bevel gear 23

Online help 25

Troubl

eshooting 26

Specificat

ions 26

Contac

t us 28

2

THIS GUIDE COVERS THE FOLLOWING

MODEL NUMBERS –

BC2602D

BC3302D

BC4302D

BC4902D

BC5202D

BC5502D

BC5802D

BC6202D

BC6502D

BC6802D

*While every effort is made to ensure the

accuracy of the information in this manual,

occasionally minor design changes can

occur, if in doubt please visit the

manufacturers

website for the most up to

date version of this guide.

3

Labels on the Machine and their Meanings

IMPORTANT SAFETY INFORMATION

• Please note that the cutting blade

continues to run for a short period

after you let go of the throttle trigger

–This is called the flywheel effect.

• Do not lend or rent your power tool

without the instruction manual. Be

sure that anyone using your power

tool understands the information

contained in this manual.

• Persons with pacemakers only: The

ignition system of your power tool

produces an electromagnetic field of a

very low intensity. This field may

interfere with some pacemakers.

Consult your doctor if you have

concerns.

• Do not use a pressure washer to clean

your power tool. The solid jet of water

may damage parts of the power tool.

• Do not spray the machine with water.

• Work calmly and carefully – in

daylight conditions and only when

visibility is good. Stay alert so as not

to endanger others.

• Your power tool produces toxic

exhaust fumes as soon as the engine

is running. These fumes may be

colourless and odourless and contain

unburned hydrocarbons and benzoyl.

Product information

(model number will

vary)

Hot Exhaust Warning

Do not operate near

naked flames

Read the manual before

using the product

Wear suitable head, eye

and hearing protection

Wear suitable gloves

when operating

Use suitable safety

footwear

Beware of thrown

objects

Keep all children,

bystanders and helpers 15

meters away from this

machine

Product noise

information

T.U.V ID Label

Do not place feet near

the cutting edge of the

unit

a.

Never run the engine indoors or in

poorly ventilated locations.

• The dusts, vapour and smoke

produced during operation may be

dangerous to health. If the work area

is very dusty or smoky, wear

appropriate safety equipment.

• If your power tool is subjected to

unusually high loads for which it was

not designed (e.g. heavy impact or a

fall), always check that it is in good

condition before continuing work

b.

Safety Instructions

Read this manual in full before operating the

machine for the first time. If you have any

questions regarding the operation of the

machine, please contact the manufacturer.

CAUTION! In order to ensure your safety you

must follow the safety, installation and

operation instructions. Any person who uses

this machine should be fully aware of the

potential risks.

! You must be 18 or over to operate this

machine. Children must not operate this

machine. ! The manufacturer shall not be held

liable if the unit is altered outside of the

information printed in this guide.

! Always turn the engine off before performing

any maintenance

! Some components will become hot during use.

! WEAR EAR PROTECTION!

! SAFETY BOOTS MUST BE WORN

WHILE OPERATING THE MACHINE!

! WEAR SUITABLE EYE

PROTECTION!

! WARNING, PETROL IS

FLAMMABLE, TAKE

APPROPRIATE CARE!

Protecting yourself

! Do not use this machine in areas with poor

ventilation or indoors, when switched on, the

machine produces carbon monoxide!

! Do not operate this machine in adverse

weather conditions or in situations where

sure footing is not guaranteed.

! Exercise common sense when operating this

machine, do not operate when under the

influence of alcohol or medication which may

impair judgement and concentration.

FUE

LLING

! Always switch the engine off before fuelling.

Open the tank cap slowly to avoid spillage due to

internal pressure. If the unit has recently been in

use

, allow to cool down first. Not allowing the

unit to cool could cause the fuel to ignite.

When replacing the fuel, be careful not to over fill

the tank. Any spillages should be cleaned up

immediately.

After filling ensure that the cap is secured

properly and that it will not work loose while the

machine is switched on.

VIBRATIONS

Vibrations from the machine make it difficult to

hold for long periods of time, this time can be

prolonged by wearing suitable gloves.

Protecting others

! Do not allow anyone to approach the machine

while in use, ensure the working area is clear.

! Avoid jamming the blade as this can make the

machine suddenly difficult to control.

! Do not use the machine for any purposes other

than outlined in this manual.

! It is good practise to clearly mark your working

area.

! Turn the machine off when moving location.

Protecting the Machine

! Only use recommended parts, consult the

manufacturer to obtain these.

! Always use the correct tool for the correct job.

! Ensure that the machine is stored in a dry area

in a secure place. Parts of the tool are sharp and

should not be left within reach of children /

pets.

! Inspect the machine for damage before use,

and ensure all components are properly aligned.

Minimum Age

Only persons over 18 years of age are legally

allowed to operate this machine unless under

training supervision.

Recommended use

The unit is recommended for general use in

agriculture, forestry and gardening.

Emergency Action

In the event of injury, seek qualified medical

assistance.

4

! The user is responsible for any material /

personal damage resulting from improper use.

! Please note that if not properly used, the

following injuries can be caused –

Hearing problems if proper ear protection not

used

Carbon monoxide poisoning if used in an

enclosed area.

Safe Operating Instructions

! Do not operate the machine if you suspect the

machine has a problem.

• Always visually inspect to see that the

chain and cutter assembly are not worn

or damaged. Ensure the engine vents

are free from any dirt or remnants.

• Operate the machine at the lowest

possible engine speed to do the job.

• Keep your hands and feet clear of the

attached tool when the machine is

running.

• Keep both hands firmly on the machine

at all times.

• Always use the machine with the

supplied carry strap.

• Always wear appropriate hand, feet and

hearing / eye protection when operating

the machine.

• Pay attention, the machine will continue

to run for five seconds after the engine

has stopped.

5

Handle

Cutting blade

Handle

Handle with throttle

Strimmer spool

Nuts

Main engine unit

Petrol mixing bottle

Carrying strap

Safety guard

Tool kit

1. Protective shield

2. Blade

3. Fixing screws

4. Nut

5. Bracket diameter flange

6. Spacer disc

7. Blade locking nut

What’s in the box?

This 2 stroke grass strimmer / brush cutter makes

light work of even the toughest jobs. The

strimmer is not only versatile but is also easy to

operate and maintain.

With its twin line and 3 toothed cutting blade, the

Trueshopping brush cutter is ideal for

professional clean up jobs including clearing out

tough weeds and bushes over a large surface

area.

Box contents

6

Assembling the handle

• Loosen the four bolts on the handle

bracket (1)

• Insert the right handle (2) with the

throttle lever attached and the left

handle (4) into the bracket (1)

•

Partially tighten the bolts (3)

• Adj

ust both handles to a suitable

working position.

• Fully tighten the bolts (3)

• The holder itself can be adjusted to

allow for user height by loosening the

fixings on the underside and then

adjusting the holder.

Pole Attachment

To connect the attachments to the machine, you

need to fit them to the coupling on the end of

the fixed engine pole.

1. Open the

coupling and turn the retaining

handle to loosen the connection.

2. Line up the hole on the required tool

pole as shown below and push firmly

into the coupling.

3. Close the c

oupling again, tighten the

retaining handle, and pull and twist the

pole to ensure that it is secure.

Attaching the guard / line cutter

! Be careful when handling the line cutter, it is

sharp.

! The guard must be attached when using either

the strimmer or brush cutter

7

The following parts are required to fit the guard

and line cutter

4 x locking bolts

4 x locking nuts

4 x washers

1 x 4mm Allen key

1 x spanner

• Loosen the metal mounting bracket using

the 4mm Allen key and spanner

• Once loosened, pull the metal bracket away

from the plastic mounting on the pole.

• Place the blade guard up to the mounting

bracket.

• Make sure that the holes on the mounting

bracket and blade guard line-up.

• Insert the locking bolts through the plastic

retaining bracket on the main pole.

8

2 x Phillips screws

1 x small Philips screwdriver

• Locate the mounting block on the guard.

• Place the line cutting blade up to the

mounting block as shown.

• Fix the blade to the mounting block using

the two Philips screws.

• Fasten them both together using the Allen

key, locking nuts and washers.

Now that the guard is attached, we will now fix

the

line cutter in place. To do this you will need –

1 x Line cutter

9

The line cutter is now attached.

Attaching the brush blade

! Please be careful during this procedure, the

brush blade is sharp.

The following parts are required for fitting the

brush blade –

1 x Brush blade

1 x 4mm Allen key

• Remove the nut on the head assembly by

rotating it clockwise.

• Once the nut is removed, pull the bell

shaped washer away from the head

assembly.

• Now lift and remove the flat spacer washer

from the head assembly.

• Line up the hole on the side of the large

washer with the hole in the side of the head

assembly.

Insert the 4mm Allen key through both holes

(This will prevent the head from rotating while

you attach the blade).

• Now carefully remove the brush blade from

the packaging.

10

• The blade must be mounted with the

directional arrow on the blade and the

directional arrow on the guard pointing in

the same direction.

• Next we mount the blade onto the large

washer on the head assembly as shown.

! The blade must sit correctly onto the head

assembly, an improperly mounted blade can

cause damage / injury.

• Now re-fix the small spacer washer onto the

central spindle, ensuring the recessed side

of the washer faces the blade.

• Re-attach the bell shaped washer and

locknut while holding onto the Allen key.

11

• Finger tighten the locknut anti clockwise and

then tighten fully with the socket tool.

• Finally, remove the Allen key.

• The blade in now ready for use.

Attaching the Bump head

This instruction shows you how to attach the

strimmer bump head to your multi tool.

• Remove the nut and large bell washer from

the head assembly (as shown in the brush

blade instruction)

• Rotate the large washer until the hole in the

side lines up with the hole on the head

assembly. Then insert the 4mm Allen key

through the two holes to prevent the

assembly from moving.

• Pick up the bump head and place the

threaded connection on the bump head

onto the threaded connection point in the

centre of the head assembly.

• Screw the bump head onto the central fixing

by rotating it anti-clockwise, it is important

12

that you hold the Allen key while doing this

otherwise the head will turn indefinitely.

• The unit is ready for use once the bump

head stops turning.

Fuelling the machine

! Switch the engine off and ensure that it is cool

before fuelling.

! Unleaded petrol is recommended

! Only use two stroke engine oil for air-cooled

machines

• Mix the fu

el/oil together at a ratio of

25/1 in the provided mixing bottle.

! The mixing bottle is not designed

to be used for fuel storage

• Open the fuel tank cap carefully to

ensure any overpressure may be

released without spilling fuel.

• Fill the tank with fuel

! Any spillages should be removed

before attempting to use the

machine

• Replace the fuel cap ensuring a tight

seal is maintained.

After fuelling ensure that the cap is tight and will

not be worked loose by machine vibrations

during operation.

! If you n

otice any leaking fuel, discontinue use

immediately and contact the supplier

Starting the machine

! Please be aware that a certain degree of effort

is required to successfully start the multi-tool,

please persevere if you are struggling to start

the engine.

• Pull the switch into the on “I” position and

hold the throttle lockout and then pull the

throttle trigger.

• While still holding the above, press in the

switch next to the on/off switch.

• Slowly release all three and you should note

that the switch stays pressed in.

**The following applies to the 26cc 33cc

43cc 49cc and 52cc version, for the 55cc 58cc

62cc 65cc 68cc the worded instruction is the

same but with slight visual differences of

the engine block **

• Now w

e need to prime the engine with fuel

for use. Press the priming bulb on the unit

several times (8-10) to prime the machine.

PLEASE ENSURE THAT

A

25/1 FUEL/OIL MIX IS USED

13

**Please note that it can take several

attempts at pulling the starter cord to start

the machine.

• To tur

n the machine off push the on/off

switch to “O”.

• To start the engine, push the choke lever

upwards and pull the starter cord.

• Do this until you hear a splutter or cough

from the engine. Once this has happened,

push the choke lever down and pull the

starter cord and the engine will start. You

can then pull the throttle trigger to start the

tool working.

Operation advice

! Fully inspect the machine before use, ensure

the chain is not damaged and that all

components are secure.

! Operate the machine at the lowest possible

engine speed to do the job.

! Ensure your hands and legs are clear of the

chain when the machine is in operation

! Always hold the machine at an appropriate

safe distance from your body and ensure that

you have steady footing on a solid surface

! Keep both hands on the machine at all times

! Always use the machine with the supplied

strap/harness

! Ensure that you wear appropriate safety

protection

! Be careful when shutting down the machine as

it will continue to run for several seconds before

coming to a stop.

! Beware of falling branches that may spring

back on you

! You must use the provided extension pole, do

not lean or stretch as this may cause you to fall

! Do not use the pruning saw when standing on

a ladder or uneven surface, you may lose

balance and cause severe injury to yourself or

others

! The machine produces exhaust fumes

including Carbon Monoxide, do not use the unit

indoors or in non-ventilated areas

! This machine should not be operated by

anyone under the age of 18

14

! This machine should not be operated be

persons of limited capacity

! Do not operate the machine if under the

influence of alcohol, prescription medicine or

any substances which may impair your

judgement

! Be wary of your environment, do not operate

the machine in adverse weather conditions.

Clear any obstacles from the working area

Storage instructions

If the unit is to be stored for long periods of time

please read the following –

• Drain the oil and fuel tank, fuel vapours can

build up and pose a fire hazard

• Remove and clean the blade

•

Wipe the machine down with a cloth soaked

in a mild soapy solution and dry fully

• Store in a dry place

• Keep in a locked area and keep out of the

reach of children

• Allow the engine to cool before storing

• Ensure all fixings are tight on the unit

Inspection and maintenance

Regularly check:

• The air filter

• The spark plug

• The bump head / brush cutter blade

Fuel pipe / tank grommet exchange

! Please ensure the unit is completely drained of

fuel before attempting this procedure.

• Unscrew the retaining cap and remove

the air filter cover. **The retaining cap

will be a Philips screw on certain

models**

• Remove the fuel pipes from the

carburettor using long nosed pliers and

a small flat headed screwdriver, noting

the location of each pipe before

removal.

Black pipe = Feed/Supply

Clear Pipe = Return

• Unscrew the fuel cap and remove it by

pulling the retaining strap from inside

the fuel tank.

15

• Using a blunt pointed object, push the

fuel pipe grommet into the fuel tank,

then use your long nosed pliers to

withdraw the part through the fuel fill

hole.

• Insert the replacement fuel pipes /

grommet into the tank using a large

flathead screwdriver to push it into

position. Then reattach the pipes to the

carburettor connections

*WD40 may be sprayed around the grommet to

ease it into position.

16

• Finally replace the retaining strap back

into the fuel tank then screw the cap

back in place.

Fuel filter Exchange

! Please ensure the unit is completely drained of

fuel before attempting this procedure.

• Remove the fuel tank cap by unscrewing

anti-clockwise and pull out the cap

retaining strap from the tank.

17

• Using a piece of curved wire (e.g. a tent

peg or old coat hanger ) hook the fuel

feed pipe within the tank and pull out as

shown, the fuel filter is attached to the

end .

• Remo

ve the fuel filter by gripping the

feed pipe firmly and pulling the filter.

*If the pipe is damaged or frayed at the

end then trim it down with a pair of

scissors.

• Connect the replacement fuel filter by

pushing it into the fuel feed pipe,

ensuring the connection nozzle is not

visible.

18

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