Motostar MOTOSTAR Benutzerhandbuch

Typ
Benutzerhandbuch

Dieses Handbuch ist auch geeignet für

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MADE IN
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3
Installation
manual
OPERATOR
OPERATOR
FOR
FOR
SWING GATES
SWING GATES
width of gate leaf
2.2 m max
English
Français
Italiano
Español
Português
Deutsch
Türk
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Summary
GENERAL WARNINGS ...................................................................3
KEY ..............................................................................................5
DESCRIPTION ...............................................................................5
Intended use ...........................................................5
Limits to use ...........................................................5
Technical data ..........................................................6
Dimensions ..............................................................6
Description of parts .................................................7
Standard installation ................................................8
INSTALLING ..................................................................................9
Preliminary checks ...................................................9
Checking measurements and applicative dimensions ...10
Cable type and minimum thicknesses ........................11
Preliminary works ...................................................12
Fastening the braces ...............................................13
Fastening the operator ............................................15
Establishing the limit-switch points ...........................18
CONTROL PANEL .........................................................................20
Dimensions ............................................................ 20
Main components .................................................. 21
Fastening and mounting the box .............................. 22
ELECTRICAL CONNECTIONS .........................................................23
Power supply ......................................................... 23
Electric lock ........................................................... 23
Gearmotors ........................................................... 24
Command and control devices ................................. 25
Safety devices ....................................................... 26
Signaling devices .................................................... 27
PROGRAMMING .........................................................................28
Description of programming commands .................... 28
Functions menu ..................................................... 29
SETTING UP ................................................................................34
Motor type ........................................................... 34
Number of motors ................................................. 34
Motors test .......................................................... 35
Self-learning of the gate-leaf travel .......................... 36
MANAGING USERS .....................................................................38
Adding users with an associated command ............... 38
Deleting a single user ............................................. 39
ILLUSTRATION OF THE SLOW-DOWN AND APPROACH AREAS AND
POINTS ......................................................................................40
ERROR MESSAGE ........................................................................41
FINAL OPERATIONS.....................................................................41
INWARD OPENING CONNECTIONS AND INSTALLING ....................42
Measurements and applicative dimensions ............... 42
Fastening braces and gearmotors............................ 43
Electrical connections ............................................. 43
DISMANTLING AND DISPOSAL ....................................................44
DECLARATION OF CONFORMITY ...................................................44
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This product must only be used for its speci cally intended
purpose. Any other use is dangerous. LABEL HABITAT SAS
is not liable for any damage caused by improper, wrongful
or unreasonable use of this product. • This manual's
product is de ned by machinery directive 2006/42/CE as
"partly-completed machinery". Quasi-completed machinery
is a set that almost constitutes a machine, but which,
alone, cannot ensure a clearly de ned application. Partly-
completed machinery is only destined to be incorporated or
assembled to other machinery or other partly-completed
machinery or apparatuses to build machinery that is
regulated by Directive 2006/42/CE. The nal installation
must be compliant with European directive 2006/42/CE and
European reference standards:
EN 13241-1, EN 12453, EN 12445 and EN 12635.
Given these considerations, all procedures stated in
this manual must be exclusively performed by expert,
quali ed staff.• The operator cannot be used with gates
tted with pedestrian doors, unless its operation can
be activated only when the pedestrian door is in safety
position • Make sure that people are not entrapped
between the gate's moving and xed parts due to the
gate's movement • Before installing the operator, check
that the gate is in proper mechanical conditions, that it
is properly balanced and that it properly closes: if any of
these conditions are not met, do not continue before having
met all safety requirements • Make sure that opening and
closing limiters are tted • Make sure the operator is
installed onto a sturdy surface that is protected from any
impacting shocks • Make sure that mechanical stops are
already installed • If the operator is installed lower than
2.5 from the ground or from any other access level, t any
protections and signs to prevent hazardous situations •
Do not t the operator upside down or onto elements that
could yield to its weight If necessary, add reinforcements
to the fastening points • Do not install door or gate leaves
on tilted surfaces • Check that no lawn watering devices
spray the operator with water from the bottom up •
Suitably section off and demarcate the entire installation
site to prevent unauthorized persons from entering the
CAUTION: Important safety instructions.
Follow all instructions. Improper installation may lead to serious
bodily injuries. Before continuing, alsoread the precautions in the
operating and maintenance manual.
GENERAL WARNINGS
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area, especially minors and children • Fit cautionary signs,
such as the gate plate, wherever needed and in plain sight
• Use proper protections to prevent mechanical hazards
when people are loitering around the machinery's range
of action, for example avoid crushing of ngers between
the drive shaft and the mechanical stops, avoid crushing
when the gate is opening • The electrical cables must run
through the cable glands and not touch any parts that may
overheat, such as the motor, transformer, and so on • All
command and control devices must be installed at least
1.85 m from the perimeter of the gate's range of action
or where they cannot be reached through the gate from
the outside • All switches in maintained action mode must
be positioned so that the moving gates leaves, the transit
areas and vehicle thru-ways are completely visible, and yet
the switches must be also away from any moving parts •
Unless a key switch is used, all control devices must be
tted at a height of at least 1.5 mand wherethey are not
accessible to the public • Before handing over to users,
check that the system is compliant with the 2006/42/
CEuniformed Machinery DirectiveMake sure that the
operator has been properly adjusted and that the safety
and protection devices, and the manual release, are working
properly • Af x a permanent tag, that describes how to
use the manual release mechanism, close to the mechanism
• Make sure to hand over to the end user, all operating
manuals for the products that make up the nal machinery
• Set up a suitable dual pole cut off device along the power
supply that is compliant with the installation rules. It should
completely cut off the power supply according to category III
surcharge conditions • The gearmotor must be exclusively
powered by very low safety voltage, which corresponds to
what is stated in the markings on the motor itself, and by
using the control panel supplied in the KIT.
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0
50
100
150
200
250
300
350
0
1
1,25 1,5 1,75 2 2,25
2,2
215
ENGLISH
KEY
This symbol shows which parts to read carefully.
This symbol shows which parts describe safety issues
This symbol shows which parts to tell users about.
THE MEASUREMENTS, UNLESS OTHERWISE STATED, ARE IN MILLIMETERS. THE CONTENTS OF THIS MANUAL MAY CHANGE, AT ANY TIME, AND WITHOUT NOTICE.
DESCRIPTION
Complete system featuring control panel, device for controlling the movement and detecting obstructions plus mechanical limit-
switches for swing gates measuring up to 2.2 m in length (per leaf).
Intended use
This operator is designed to power swing gates for residential and apartment block use.
Any installation and/or use other than that speci ed in this manual is forbidden.
Gate-leaf weight (Kg)
Gate-leaf length (m)
We suggest you always
t an electrolock onto swing
gates for a more reliable
closure.
Limits to use
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




#
#
#
#
IP54
IP44
ENGLISH
Dimensions
(mm)
Technical data
SLS24 (Irreversible gearmotor) ZL92 (Control panel)
Power supply (V) 24 DC Power supply (V) 230 AC
Current draw (A) 4 max. Consumption in stand-by mode (mA) 110
Power (W) 100 Power (W) 300
Thrust (N) from 400 to 2,000 Power of 24 V (W) accessories 50 max
Cycles/hr CONTINUOUS
SERVICES Opening time at 90° (s) ADJUSTABLE
Weight (Kg) 7.5 Weight (Kg) -
Acoustic pressure level (dB (A)) 70
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}
x 2
}
x 1
ENGLISH
Description of parts
1. Control panel
2. Gearmotor
Release hatch
4. Bolt, nut and bushing for tail brace
5. Post bracket
6. Tail brace
7. Gate bracket
8. Head brace
9. Distancer, washer and nut for head brace
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Standard installation
1. Gearmotor
2. Control panel
3. Junction boxes
4. Key-switch selector
5. Flashing light
6. Photocells
7. Photocell post
8. Mechanical stop
9. Junction pit
10. Transmitter
11. Electric lock
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Preliminary checks
Before beginning the installation, do the following:
• Make sure that, the gate structure is sturdy enough, that the hinges work ef ciently and that there is no friction between the
xed and moving parts;
make sure you have tted opening and closing mechanical gate stops;
check that the fastening points of the motors and devices are protected from
impact shocks and that the surfaces are solid enough.
set up suitable tubes and conduits for the electric cables to pass
through, making sure they are protected from any mechanical
damage.
INSTALLING
Only skilled, quali ed staff must install this product.
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60
140
40
110 Ø 10
60
140
40
110 Ø 10
ENGLISH
Checking measurements and applicative dimensions
Check the fastening point of the gate brace and set up the post brace fastening point, while respecting the measurements shown in
the drawing and in the table.
Leaf opening arc (°) A B C
90° 130 130 60
120° 130 110 50
POST BRACE
GATE BRACE
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Cable type and minimum thicknesses
Connection cable length
< 20 m 20 < 30 m
Control board power supply 230 V AC (1P+N) 2 x 1.5 mm22 x 2.5 mm2
24 V DC gearmotor 3 x 1.5 mm23 x 2.5 mm2
Electric lock 2 x 0.5 mm2
Flashing light 2 x 0.5 mm2
Command and control devices 2 x 0.5 mm2
TX Photocells 2 x 0.5 mm2
RX photocells 4 x 0.5 mm2
When operating at 230 V and outdoors, use H05RN-F-type cables that are 60245 IEC 57 (IEC) compliant; whereas indoors, use
H05VV-F-type cables that are 60227 IEC 53 (IEC) compliant. For power supplies up to 48 V, you can use FROR 20-22 II-type cables
that comply with EN 50267-2-1 (CEI).
If cable lengths differ from those specified in the table, establish the cable sections depending on the actual power draw of the
connected devices and according to the provisions of regulation CEI EN 60204-1.
For multiple, sequential loads along the same line, the dimensions on the table need to be recalculated according to the actual
power draw and distances. For connecting products that are not contemplated in this manual, see the literature accompanying said
products
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Preliminary works
The following illustrations are mere examples in that the space for fastening the operator and accessories varies depending on
the installation area. It is up to the tter, therefore, to choose the most suitable solution.
The gures below refer to a standard installation with gearmotor tted on the left and gate opening inward. Installing the
gearmotor on the right is symmetrical.
Warning! For outward opening gate leaves, follow the chapter titled "INSTALLING AND CONNECTING FOR OUTWARD OPENING".
Set up junction boxes tted with cable glands and corrugated conduits for the connections coming form the junction pit.
The number of tubes depends on the type of system and the accessories you are going to t.
Lay the electrical cables (see the table on types of cables and minimum thicknesses) by running them through the corrugated
conduits and junction boxes.
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54
720
ENGLISH
Fastening the braces
On metal posts and leaves, mark the fastening points for the tail and head braces.
The fastening measurements are listed in the paragraph titled CHECKING MEASUREMENTS AND APPLICATIVE DIMENSIONS.
Weld the braces directly onto the post and the gate leaf.
Head brace
Tail brace
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110
40
54
110
4
0
ENGLISH
On non metal posts and leaves, assemble and weld the braces.
Mark the brace fastening points (post and gate).
The fastening measurements are listed in the paragraph titled CHECKING MEASUREMENTS AND APPLICATIVE DIMENSIONS.
Drill the anchoring points, fit the dowels or use plugs that will hold fast the screws.
Gate bracket
Head brace
Post bracket
Tail brace
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UNI 5737 8x35
UNI 5588 M8
ENGLISH
Fastening the operator
Fit the bushing (lubricated) into the post brace hole.
The brace is pre-drilled to vary the gate-opening angle.
Fasten the gearmotor's jointed-tail to the brace by using the supplied bolt and nut.
BUSHING
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Loosen the screws on the mechanical stops.
Fit the distances on the head attaching pin as shown in the drawing.
DISTANCER
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UNI 7474 M12
ENGLISH
Open the leaf, fit the gearmotor attaching pin in to the eyelet hole on the head brace and fasten it by using the supplied washer and nut.
WASHER Ø26
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Establishing the limit-switch points
Release the gearmotor.
When opening.
Entirely open the gate leaf. Place the opening-thrust mechanical stop with the attachment pin and fasten it.
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When closing.
Close the leaf. Place the closing-thrust mechanical stop with the attachment pin and fasten it.
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295
320
215 240 145
120
ENGLISH
CONTROL PANEL
Warning! Before working on the control panel, cut off the main current supply and, if present, remove any batteries.
The control panel features an ABS casing with a fully opening hatch door which can fit hinges either to the left or to the right. Inside is
fitted the control board complete with radio receiver board and transformer.
We suggest installing it in an area that is protected from any impact shocks and possible tampering.
All connections are quick-fuse protected.
FUSES
- Line 1.6 A-F = 230 V
- Control board 1 A-F
- Motor 1 / Motor 2 6.3 A = 250 V
- Accessories 2 A-F
Dimensions
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Motostar MOTOSTAR Benutzerhandbuch

Typ
Benutzerhandbuch
Dieses Handbuch ist auch geeignet für