Motostar MOTOSTAR Benutzerhandbuch

ITALY

MADE IN

SLS24

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Installation

manual

OPERATOR

FOR

SWING GATES

width of gate leaf

2.2 m max

English

Français

Italiano

Español

Português

Deutsch

Türk

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Summary

GENERAL WARNINGS ...................................................................3

KEY ..............................................................................................5

DESCRIPTION ...............................................................................5

Intended use ...........................................................5

Limits to use ...........................................................5

Technical data ..........................................................6

Dimensions ..............................................................6

Description of parts .................................................7

Standard installation ................................................8

INSTALLING ..................................................................................9

Preliminary checks ...................................................9

Checking measurements and applicative dimensions ...10

Cable type and minimum thicknesses ........................11

Preliminary works ...................................................12

Fastening the braces ...............................................13

Fastening the operator ............................................15

Establishing the limit-switch points ...........................18

CONTROL PANEL .........................................................................20

Dimensions ............................................................ 20

Main components .................................................. 21

Fastening and mounting the box .............................. 22

ELECTRICAL CONNECTIONS .........................................................23

Power supply ......................................................... 23

Electric lock ........................................................... 23

Gearmotors ........................................................... 24

Command and control devices ................................. 25

Safety devices ....................................................... 26

Signaling devices .................................................... 27

PROGRAMMING .........................................................................28

Description of programming commands .................... 28

Functions menu ..................................................... 29

SETTING UP ................................................................................34

Motor type ........................................................... 34

Number of motors ................................................. 34

Motors test .......................................................... 35

Self-learning of the gate-leaf travel .......................... 36

MANAGING USERS .....................................................................38

Adding users with an associated command ............... 38

Deleting a single user ............................................. 39

ILLUSTRATION OF THE SLOW-DOWN AND APPROACH AREAS AND

POINTS ......................................................................................40

ERROR MESSAGE ........................................................................41

FINAL OPERATIONS.....................................................................41

INWARD OPENING CONNECTIONS AND INSTALLING ....................42

Measurements and applicative dimensions ............... 42

Fastening braces and gearmotors............................ 43

Electrical connections ............................................. 43

DISMANTLING AND DISPOSAL ....................................................44

DECLARATION OF CONFORMITY ...................................................44

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This product must only be used for its speciﬁ cally intended

purpose. Any other use is dangerous. LABEL HABITAT SAS

is not liable for any damage caused by improper, wrongful

or unreasonable use of this product. • This manual's

product is deﬁ ned by machinery directive 2006/42/CE as

"partly-completed machinery". Quasi-completed machinery

is a set that almost constitutes a machine, but which,

alone, cannot ensure a clearly deﬁ ned application. Partly-

completed machinery is only destined to be incorporated or

assembled to other machinery or other partly-completed

machinery or apparatuses to build machinery that is

regulated by Directive 2006/42/CE. The ﬁ nal installation

must be compliant with European directive 2006/42/CE and

European reference standards:

EN 13241-1, EN 12453, EN 12445 and EN 12635.

Given these considerations, all procedures stated in

this manual must be exclusively performed by expert,

qualiﬁ ed staff.• The operator cannot be used with gates

ﬁ tted with pedestrian doors, unless its operation can

be activated only when the pedestrian door is in safety

position • Make sure that people are not entrapped

between the gate's moving and ﬁ xed parts due to the

gate's movement • Before installing the operator, check

that the gate is in proper mechanical conditions, that it

is properly balanced and that it properly closes: if any of

these conditions are not met, do not continue before having

met all safety requirements • Make sure that opening and

closing limiters are ﬁ tted • Make sure the operator is

installed onto a sturdy surface that is protected from any

impacting shocks • Make sure that mechanical stops are

already installed • If the operator is installed lower than

2.5 from the ground or from any other access level, ﬁ t any

protections and signs to prevent hazardous situations •

Do not ﬁ t the operator upside down or onto elements that

could yield to its weight If necessary, add reinforcements

to the fastening points • Do not install door or gate leaves

on tilted surfaces • Check that no lawn watering devices

spray the operator with water from the bottom up •

Suitably section off and demarcate the entire installation

site to prevent unauthorized persons from entering the

CAUTION: Important safety instructions.

Follow all instructions. Improper installation may lead to serious

bodily injuries. Before continuing, alsoread the precautions in the

operating and maintenance manual.

GENERAL WARNINGS

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area, especially minors and children • Fit cautionary signs,

such as the gate plate, wherever needed and in plain sight

• Use proper protections to prevent mechanical hazards

when people are loitering around the machinery's range

of action, for example avoid crushing of ﬁ ngers between

the drive shaft and the mechanical stops, avoid crushing

when the gate is opening • The electrical cables must run

through the cable glands and not touch any parts that may

overheat, such as the motor, transformer, and so on • All

command and control devices must be installed at least

1.85 m from the perimeter of the gate's range of action

or where they cannot be reached through the gate from

the outside • All switches in maintained action mode must

be positioned so that the moving gates leaves, the transit

areas and vehicle thru-ways are completely visible, and yet

the switches must be also away from any moving parts •

Unless a key switch is used, all control devices must be

ﬁ tted at a height of at least 1.5 mand wherethey are not

accessible to the public • Before handing over to users,

check that the system is compliant with the 2006/42/

CEuniformed Machinery DirectiveMake sure that the

operator has been properly adjusted and that the safety

and protection devices, and the manual release, are working

properly • Afﬁ x a permanent tag, that describes how to

use the manual release mechanism, close to the mechanism

• Make sure to hand over to the end user, all operating

manuals for the products that make up the ﬁ nal machinery

• Set up a suitable dual pole cut off device along the power

supply that is compliant with the installation rules. It should

completely cut off the power supply according to category III

surcharge conditions • The gearmotor must be exclusively

powered by very low safety voltage, which corresponds to

what is stated in the markings on the motor itself, and by

using the control panel supplied in the KIT.

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0

50

100

150

200

250

300

350

0

1

1,25 1,5 1,75 2 2,25

2,2

215

ENGLISH

KEY

This symbol shows which parts to read carefully.

This symbol shows which parts describe safety issues

This symbol shows which parts to tell users about.

THE MEASUREMENTS, UNLESS OTHERWISE STATED, ARE IN MILLIMETERS. THE CONTENTS OF THIS MANUAL MAY CHANGE, AT ANY TIME, AND WITHOUT NOTICE.

DESCRIPTION

Complete system featuring control panel, device for controlling the movement and detecting obstructions plus mechanical limit-

switches for swing gates measuring up to 2.2 m in length (per leaf).

Intended use

This operator is designed to power swing gates for residential and apartment block use.

 Any installation and/or use other than that speciﬁ ed in this manual is forbidden.

Gate-leaf weight (Kg)

Gate-leaf length (m)

We suggest you always

ﬁ t an electrolock onto swing

gates for a more reliable

closure.

Limits to use

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









#

#

#

#

IP54

IP44

ENGLISH

Dimensions

(mm)

Technical data

SLS24 (Irreversible gearmotor) ZL92 (Control panel)

Power supply (V) 24 DC Power supply (V) 230 AC

Current draw (A) 4 max. Consumption in stand-by mode (mA) 110

Power (W) 100 Power (W) 300

Thrust (N) from 400 to 2,000 Power of 24 V (W) accessories 50 max

Cycles/hr CONTINUOUS

SERVICES Opening time at 90° (s) ADJUSTABLE

Weight (Kg) 7.5 Weight (Kg) -

Acoustic pressure level (dB (A)) ≤70

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}

x 2

}

x 1

ENGLISH

Description of parts

1. Control panel

2. Gearmotor

Release hatch

4. Bolt, nut and bushing for tail brace

5. Post bracket

6. Tail brace

7. Gate bracket

8. Head brace

9. Distancer, washer and nut for head brace

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Standard installation

1. Gearmotor

2. Control panel

3. Junction boxes

4. Key-switch selector

5. Flashing light

6. Photocells

7. Photocell post

8. Mechanical stop

9. Junction pit

10. Transmitter

11. Electric lock

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Preliminary checks

Before beginning the installation, do the following:

• Make sure that, the gate structure is sturdy enough, that the hinges work efﬁ ciently and that there is no friction between the

ﬁ xed and moving parts;

• make sure you have ﬁ tted opening and closing mechanical gate stops;

• check that the fastening points of the motors and devices are protected from

impact shocks and that the surfaces are solid enough.

• set up suitable tubes and conduits for the electric cables to pass

through, making sure they are protected from any mechanical

damage.

INSTALLING

Only skilled, qualiﬁ ed staff must install this product.

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60

140

40

110 Ø 10

60

140

40

110 Ø 10

ENGLISH

Checking measurements and applicative dimensions

Check the fastening point of the gate brace and set up the post brace fastening point, while respecting the measurements shown in

the drawing and in the table.

Leaf opening arc (°) A B C

90° 130 130 60

120° 130 110 50

POST BRACE

GATE BRACE

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Cable type and minimum thicknesses

Connection cable length

< 20 m 20 < 30 m

Control board power supply 230 V AC (1P+N) 2 x 1.5 mm22 x 2.5 mm2

24 V DC gearmotor 3 x 1.5 mm23 x 2.5 mm2

Electric lock 2 x 0.5 mm2

Flashing light 2 x 0.5 mm2

Command and control devices 2 x 0.5 mm2

TX Photocells 2 x 0.5 mm2

RX photocells 4 x 0.5 mm2

 When operating at 230 V and outdoors, use H05RN-F-type cables that are 60245 IEC 57 (IEC) compliant; whereas indoors, use

H05VV-F-type cables that are 60227 IEC 53 (IEC) compliant. For power supplies up to 48 V, you can use FROR 20-22 II-type cables

that comply with EN 50267-2-1 (CEI).

 If cable lengths differ from those specified in the table, establish the cable sections depending on the actual power draw of the

connected devices and according to the provisions of regulation CEI EN 60204-1.

 For multiple, sequential loads along the same line, the dimensions on the table need to be recalculated according to the actual

power draw and distances. For connecting products that are not contemplated in this manual, see the literature accompanying said

products

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Preliminary works

The following illustrations are mere examples in that the space for fastening the operator and accessories varies depending on

the installation area. It is up to the ﬁ tter, therefore, to choose the most suitable solution.

 The ﬁ gures below refer to a standard installation with gearmotor ﬁ tted on the left and gate opening inward. Installing the

gearmotor on the right is symmetrical.

Warning! For outward opening gate leaves, follow the chapter titled "INSTALLING AND CONNECTING FOR OUTWARD OPENING".

Set up junction boxes ﬁ tted with cable glands and corrugated conduits for the connections coming form the junction pit.

 The number of tubes depends on the type of system and the accessories you are going to ﬁ t.

Lay the electrical cables (see the table on types of cables and minimum thicknesses) by running them through the corrugated

conduits and junction boxes.

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54

720

ENGLISH

Fastening the braces

On metal posts and leaves, mark the fastening points for the tail and head braces.

 The fastening measurements are listed in the paragraph titled CHECKING MEASUREMENTS AND APPLICATIVE DIMENSIONS.

Weld the braces directly onto the post and the gate leaf.

Head brace

Tail brace

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110

40

54

110

4

0

ENGLISH

On non metal posts and leaves, assemble and weld the braces.

Mark the brace fastening points (post and gate).

 The fastening measurements are listed in the paragraph titled CHECKING MEASUREMENTS AND APPLICATIVE DIMENSIONS.

Drill the anchoring points, fit the dowels or use plugs that will hold fast the screws.

Gate bracket

Head brace

Post bracket

Tail brace

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UNI 5737 8x35

UNI 5588 M8

ENGLISH

Fastening the operator

Fit the bushing (lubricated) into the post brace hole.

 The brace is pre-drilled to vary the gate-opening angle.

Fasten the gearmotor's jointed-tail to the brace by using the supplied bolt and nut.

BUSHING

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Loosen the screws on the mechanical stops.

Fit the distances on the head attaching pin as shown in the drawing.

DISTANCER

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UNI 7474 M12

ENGLISH

Open the leaf, fit the gearmotor attaching pin in to the eyelet hole on the head brace and fasten it by using the supplied washer and nut.

WASHER Ø26

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Establishing the limit-switch points

Release the gearmotor.

When opening.

Entirely open the gate leaf. Place the opening-thrust mechanical stop with the attachment pin and fasten it.

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When closing.

Close the leaf. Place the closing-thrust mechanical stop with the attachment pin and fasten it.

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295

320

215 240 145

120

ENGLISH

CONTROL PANEL

Warning! Before working on the control panel, cut off the main current supply and, if present, remove any batteries.

The control panel features an ABS casing with a fully opening hatch door which can fit hinges either to the left or to the right. Inside is

fitted the control board complete with radio receiver board and transformer.

We suggest installing it in an area that is protected from any impact shocks and possible tampering.

All connections are quick-fuse protected.

FUSES

- Line 1.6 A-F = 230 V

- Control board 1 A-F

- Motor 1 / Motor 2 6.3 A = 250 V

- Accessories 2 A-F

Dimensions

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